F 250 4WD Super Duty V10-6.8L VIN Z CNG (2003): Transmission and Drivetrain

Also for this vehicle: F 250 4WD HD Pickup V8-460 7.5L VIN G EFI (1997), F 250 4WD LD Pickup V8-281 4.6L VIN W EFI (1997), F 250 4WD LD Pickup V8-5.4L SOHC VIN L (1997), F 250 4WD Pickup L6-300 4.9L (1982), F 250 4WD Pickup V6-4.2L VIN 2 (1998), F 250 4WD Pickup V8-302 5.0L (1986), F 250 4WD Pickup V8-302 5.0L VIN F 2-bbl (1985), F 250 4WD Pickup V8-351 5.8L (1982), F 250 4WD Pickup V8-351 5.8L VIN G 2-bbl (1984), F 250 4WD Pickup V8-4.6L SOHC VIN W (1998), F 250 4WD Pickup V8-460 7.5L (1984), F 250 4WD Pickup V8-5.4L Prop SOHC VIN Z (1998), F 250 4WD Pickup V8-5.4L SOHC VIN L (1999), F 250 4WD Pickup V8-6.9L DSL (1983), F 250 4WD Pickup V8-7.3L DSL (1988), F 250 4WD Pickup V8-7.3L DSL Turbo VIN K (1994), F 250 4WD Super Duty V10-6.8L (2002), F 250 4WD Super Duty V10-6.8L VIN S (2001), F 250 4WD Super Duty V10-6.8L VIN V (2005), F 250 4WD Super Duty V10-6.8L VIN Y (2006), F 250 4WD Super Duty V8-5.4L (2009), F 250 4WD Super Duty V8-5.4L SOHC VIN L (1999), F 250 4WD Super Duty V8-6.0L DSL Turbo (2003), F 250 4WD Super Duty V8-6.0L DSL Turbo VIN P (2004), F 250 4WD Super Duty V8-6.2L Flex Fuel (2011), F 250 4WD Super Duty V8-6.4L DSL Turbo (2008), F 250 4WD Super Duty V8-7.3L DSL Turbo VIN F (2001), F-250 to F-550 Super Duty Factory Service Manual (2007), F-250 to F-550 Super Duty Factory Service Manual (2008).

Choose Sections to see everything in a chapter, or a chapter title to start at its first page.

1. 01Diagnostic Trouble Codes (DTC)Diagnostic Trouble Codes (DTC): Sections
2. 02Relays and ModulesRelays and Modules: Sections
3. 03Sensors and SwitchesSensors and Switches: Sections
4. 04MaintenanceMaintenance: Sections
5. 05Engine, Cooling and ExhaustEngine, Cooling and Exhaust: Sections
6. 06Powertrain ManagementPowertrain Management: Sections
7. 07Transmission and DrivetrainTransmission and Drivetrain: Sections
   • Actuators and Solenoids - Transmission and Drivetrain5 pages

     • Actuators and Solenoids - A/T3 pages

       • Shift Interlock Solenoid › Component Information › Specifications2
       • Shift Solenoid, A/T › Component Information › Service and Repair
     • Actuators and Solenoids - Differential2 pages

       • Actuator, Differential Lock › Component Information › Service and Repair
       • Solenoid, Differential Lock › Component Information › Service and Repair
   • Automatic Transmission/Transaxle232 pages

     • Actuators and Solenoids - A/T3 pages

       • Shift Interlock Solenoid › Component Information › Specifications2
       • Shift Solenoid, A/T › Component Information › Service and Repair
     • Band Apply Servo, A/T › Component Information › Service and Repair2
     • Case, A/T › Component Information › Specifications › 4R100 Automatic Transmission2
     • Clutch, A/T › Component Information › Specifications
     • Control Module, A/T › Component Information › Technical Service Bulletins4 pages

       • Customer Interest for Control Module: › 07-14-8 › Jul › 07 › Engine, A/T Controls - Erratic A/T Shifting Over 50 MPH2
       • All Technical Service Bulletins for Control Module: › 07-14-8 › Jul › 07 › Engine, A/T Controls - Erratic A/T Shifting Over 50 MPH2
     • Extension Housing, A/T › Component Information18 pages

       • Specifications › 4R100 Automatic Transmission2
       • Service and Repair › 4R100 Automatic Transmission2345678910111213141516
     • Fluid - A/T › Component Information19 pages

       • Technical Service Bulletins › A/T - Mercon V ATF Usage23
       • Specifications › Capacity Specifications2
       • Service and Repair › 4R100 Automatic Transmission234567891011121314
     • Fluid Filter - A/T › Component Information › Specifications23
     • Fluid Line/Hose, A/T › Component Information › Specifications
     • Fluid Pan, A/T › Component Information › Service and Repair2
     • Fluid Pump, A/T › Component Information › Specifications
     • Output Shaft, A/T › Component Information › Specifications › 4R100 Automatic Transmission2
     • Overdrive Switch, A/T › Component Information3 pages

       • Locations
       • Diagrams › Overdrive Canccel Switch2
     • Parking Pawl, A/T › Component Information11 pages

       • Specifications › 4R100 Automatic Transmission2
       • Service and Repair › 4R100 Automatic Transmission23456789
     • Relays and Modules - A/T › Control Module, A/T › Component Information › Technical Service Bulletins4 pages

       • Customer Interest for Control Module: › 07-14-8 › Jul › 07 › Engine, A/T Controls - Erratic A/T Shifting Over 50 MPH2
       • All Technical Service Bulletins for Control Module: › 07-14-8 › Jul › 07 › Engine, A/T Controls - Erratic A/T Shifting Over 50 MPH2
     • Seals and Gaskets, A/T › System Information › Service and Repair › 4R100 Automatic Transmission234567891011121314151617181920212223
     • Sensors and Switches - A/T36 pages

       • Overdrive Switch, A/T › Component Information3 pages

         • Locations
         • Diagrams › Overdrive Canccel Switch2
       • Throttle Position Sensor/Switch, A/T › Component Information › Specifications
       • Transmission Mode Switch, A/T › Component Information › Service and Repair
       • Transmission Position Switch/Sensor, A/T › Component Information11 pages

         • Specifications2
         • Diagrams › 4R100 Automatic Transmission (Diagnostic)2
         • Service and Repair › 4R100 Automatic Transmission234567
       • Transmission Speed Sensor, A/T › Component Information18 pages

         • Specifications
         • Locations › Output Shaft Speed Sensor23
         • Diagrams › 4R100 Automatic Transmission (Diagnostic)234
         • Service and Repair › 4R100 Automatic Transmission2345678910
       • Transmission Temperature Sensor/Switch, A/T › Component Information › Service and Repair2
     • Shift Interlock, A/T4 pages

       • Shift Interlock Cable › Component Information › Service and Repair2
       • Shift Interlock Solenoid › Component Information › Specifications2
     • Shift Solenoid, A/T › Component Information › Service and Repair
     • Shifter A/T › Component Information › Service and Repair
     • Shift Linkage, A/T › Shift Cable, A/T › Component Information5 pages

       • Specifications › Automatic Transmission - TorqShift2
       • Service and Repair › Cable and Bracket Adjustment23
     • Sun Gear › Component Information › Technical Service Bulletins › A/T - 4R70W Needle Bearing/Race Kit Service Tip23
     • Throttle Position Sensor/Switch, A/T › Component Information › Specifications
     • Thrust Washer/Bearing, A/T › Component Information › Technical Service Bulletins › A/T - 4R70W Needle Bearing/Race Kit Service Tip23
     • Torque Converter › Component Information › Specifications
     • Transmission Cooler, A/T › Component Information27 pages

       • Technical Service Bulletins › A/T - Cooler Flushing Service Tips23
       • Specifications › Mechanical Specifications2
       • Testing and Inspection › Initial Inspection and Diagnostic Overview234
       • Service and Repair › Auxiliary Transmission Fluid Cooler-Oil-to-Air Fluid Cooler23456789101112131415161718
     • Transmission Mode Switch, A/T › Component Information › Service and Repair
     • Transmission Mount, A/T › Component Information › Specifications › 4R100 Automatic Transmission2
     • Transmission Position Switch/Sensor, A/T › Component Information11 pages

       • Specifications2
       • Diagrams › 4R100 Automatic Transmission (Diagnostic)2
       • Service and Repair › 4R100 Automatic Transmission234567
     • Transmission Speed Sensor, A/T › Component Information18 pages

       • Specifications
       • Locations › Output Shaft Speed Sensor23
       • Diagrams › 4R100 Automatic Transmission (Diagnostic)234
       • Service and Repair › 4R100 Automatic Transmission2345678910
     • Transmission Temperature Sensor/Switch, A/T › Component Information › Service and Repair2
     • Turbine Shaft, A/T › Component Information › Specifications › 4R100 Automatic Transmission2
     • Valve Body, A/T › Component Information › Service and Repair › TorqShift23456789101112131415
   • Clutch, M/T32 pages

     • Clutch Disc, M/T › Component Information › Specifications23
     • Clutch Hydraulic System19 pages

       • Clutch Fluid › Component Information › Specifications › Capacity Specifications2
       • Clutch Master Cylinder › Component Information › Service and Repair234567
       • Clutch Slave Cylinder › Component Information › Service and Repair2
       • Hydraulic Hose, Clutch › Component Information › Service and Repair2345678
     • Clutch Pedal Assembly › Component Information › Specifications234
     • Clutch Switch › Component Information3 pages

       • Locations
       • Diagrams › Clutch Pedal Position Switch2
     • Pilot Bearing › Component Information › Service and Repair
     • Pressure Plate › Component Information › Service and Repair2
   • Differential Assembly75 pages

     • Actuators and Solenoids - Differential2 pages

       • Actuator, Differential Lock › Component Information › Service and Repair
       • Solenoid, Differential Lock › Component Information › Service and Repair
     • Differential Carrier › Component Information › Service and Repair › Dana S110 Rear Axle234567891011121314
     • Differential Case › Component Information › Specifications › Dana S110 Rear Axle23
     • Differential Clutch › Component Information › Specifications
     • Differential Cover › Component Information › Specifications
     • Differential Lock4 pages

       • Actuator, Differential Lock › Component Information › Service and Repair
       • Solenoid, Differential Lock › Component Information › Service and Repair
       • Switch, Differential Lock › Component Information › Service and Repair
       • Vacuum Reservoir, Differential Lock › Component Information › Service and Repair
     • Differential Axle Housing › Component Information › Specifications
     • Drain Plug, Differential › Component Information › Specifications
     • Fill Plug, Differential › Component Information › Specifications › Dana 80 Rear Axle2345
     • Fluid - Differential › Component Information › Specifications › Capacity Specifications2
     • Pinion Bearing, Differential › Component Information › Specifications › Dana S1102345
     • Pinion Flange, Differential › Component Information8 pages

       • Specifications
       • Service and Repair › Dana 80234567
     • Pinion Gear, Differential › Component Information › Service and Repair234567891011
     • Ring Gear, Differential › Component Information › Specifications › Dana S110 Rear Axle2345
     • Seals and Gaskets, Differential › System Information › Service and Repair › Dana 80 Rear Axle234567891011
     • Sensors and Switches - Differential › Switch, Differential Lock › Component Information › Service and Repair
   • Drive Axles, Bearings and Joints83 pages

     • Axle Shaft Assembly › Axle Shaft › Component Information16 pages

       • Technical Service Bulletins6 pages

         • Customer Interest for Axle Shaft: › 04-18-5 › Sep › 04 › 4X4 System - Front Hubs Won't Lock/Disengage23
         • All Technical Service Bulletins for Axle Shaft: › 04-18-5 › Sep › 04 › 4X4 System - Front Hubs Won't Lock/Disengage23
       • Specifications › Front23
       • Service and Repair › Front234567
     • Seals and Gaskets, Drive Axles › System Information › Service and Repair23
     • Wheel Bearing › Component Information25 pages

       • Testing and Inspection
       • Service and Repair › Rear23456789101112131415161718192021222324
     • Wheel Hub › Axle Nut › Component Information › Specifications › Wheel Hubs and Bearings - Full Floating Axle - Dana2
     • Wheel Hub (Locking) › Component Information › Technical Service Bulletins24 pages

       • Customer Interest:5 pages

         • 04-18-5 › Sep › 04 › 4X4 System - Front Hubs Won't Lock/Disengage23
         • 03-14-3 › Jul › 03 › Drivetrain - 4X4 Hub Non-Engagement/Disengagement2
       • All Technical Service Bulletins for Wheel Hub (Locking):12 pages

         • 04-18-5 › Sep › 04 › 4X4 System - Front Hubs Won't Lock/Disengage23
         • 03-14-3 › Jul › 03 › Drivetrain - 4X4 Hub Non-Engagement/Disengagement2
         • 03-11-2 › Jun › 03 › Drivetrain - Hub/Bearing Rocking End-Play Measurement2345
         • 03-4-1 › Mar › 03 › Drivetrain - Front Locking Hub Service Tips2
       • All Other Service Bulletins for Wheel Hub (Locking):7 pages

         • 03-11-2 › Jun › 03 › Drivetrain - Hub/Bearing Rocking End-Play Measurement2345
         • 03-4-1 › Mar › 03 › Drivetrain - Front Locking Hub Service Tips2
     • Wheel Seal › Component Information › Service and Repair › Wheel Hubs and Bearings - Full Floating Axle - Dana2345678910111213
   • Drive/Propeller Shafts, Bearings and Joints47 pages

     • Center Support › Component Information12 pages

       • Technical Service Bulletins10 pages

         • Customer Interest for Center Support:5 pages

           • 06-23-4 › Dec › 06 › Drivetrain - Drive-Away Shudder/Vibration2
           • 03-22-2 › Nov › 03 › Drivetrain - Driveshaft Squeaking/Squealing Noise23
         • All Technical Service Bulletins for Center Support:5 pages

           • 06-23-4 › Dec › 06 › Drivetrain - Drive-Away Shudder/Vibration2
           • 03-22-2 › Nov › 03 › Drivetrain - Driveshaft Squeaking/Squealing Noise23
       • Specifications › 4R100 Automatic Transmission2
     • Drive/Propeller Shaft › Component Information35 pages

       • Technical Service Bulletins2 pages

         • Customer Interest for Drive/Propeller Shaft: › 07-13-7 › Jul › 07 › Drivetrain - Driveline Noise Under Light Load
         • All Technical Service Bulletins for Drive/Propeller Shaft: › 07-13-7 › Jul › 07 › Drivetrain - Driveline Noise Under Light Load
       • Service and Repair › Removal and Installation234567891011121314151617181920…33
   • Flex Plate › Component Information › Technical Service Bulletins4 pages

     • Customer Interest for Flex Plate: › 03-20-5 › Oct › 03 › Starting System - No Start/Repeat Starter Failure2
     • All Technical Service Bulletins for Flex Plate: › 03-20-5 › Oct › 03 › Starting System - No Start/Repeat Starter Failure2
   • Flywheel › Component Information › Technical Service Bulletins4 pages

     • Customer Interest for Flywheel: › 03-20-5 › Oct › 03 › Starting System - No Start/Repeat Starter Failure2
     • All Technical Service Bulletins for Flywheel: › 03-20-5 › Oct › 03 › Starting System - No Start/Repeat Starter Failure2
   • Lamps and Indicators - Transmission and Drivetrain › Lamps and Indicators - Transfer Case › Four Wheel Drive Indicator Lamp › Component Information › Locations2
   • Manual Transmission/Transaxle56 pages

     • Case, M/T › Component Information › Specifications
     • Differential, Manual Transaxle › Ring Gear, M/T › Component Information › Service and Repair2
     • Drain Plug, M/T › Component Information › Specifications
     • Fill Plug, M/T › Component Information › Specifications
     • Fluid - M/T › Component Information5 pages

       • Technical Service Bulletins › M/T - Mercon(R) V ATF Usage Information23
       • Specifications › Capacity Specifications2
     • Flywheel Gear, M/T › Component Information › Technical Service Bulletins4 pages

       • Customer Interest for Flywheel Gear: › 03-20-5 › Oct › 03 › Starting System - No Start/Repeat Starter Failure2
       • All Technical Service Bulletins for Flywheel Gear: › 03-20-5 › Oct › 03 › Starting System - No Start/Repeat Starter Failure2
     • Mainshaft, M/T › Component Information › Specifications
     • Overdrive Switch, M/T › Component Information › Locations2
     • Seals and Gaskets, M/T › System Information › Service and Repair23
     • Sensors and Switches - M/T › Overdrive Switch, M/T › Component Information › Locations2
     • Shifter M/T › Component Information › Service and Repair234
     • Transmission Cooler, M/T › Component Information29 pages

       • Specifications234567
       • Testing and Inspection › Initial Inspection and Diagnostic Overview234
       • Service and Repair › Auxiliary Transmission Fluid Cooler-Oil-to-Air Fluid Cooler23456789101112131415161718
     • Transmission Mount, M/T › Component Information › Specifications
   • Relays and Modules - Transmission and Drivetrain17 pages

     • Relays and Modules - A/T › Control Module, A/T › Component Information › Technical Service Bulletins4 pages

       • Customer Interest for Control Module: › 07-14-8 › Jul › 07 › Engine, A/T Controls - Erratic A/T Shifting Over 50 MPH2
       • All Technical Service Bulletins for Control Module: › 07-14-8 › Jul › 07 › Engine, A/T Controls - Erratic A/T Shifting Over 50 MPH2
     • Relays and Modules - Transfer Case13 pages

       • Control Module, Transfer Case › Component Information › Locations234
       • Four Wheel Drive Selector Relay › Component Information9 pages

         • Locations › Transfer Case Low to High Relay2
         • Diagrams › Transfer Case Low To High Relay23
         • Testing and Inspection › Transfer Case Low To High Relay234
   • Sensors and Switches - Transmission and Drivetrain46 pages

     • Sensors and Switches - A/T36 pages

       • Overdrive Switch, A/T › Component Information3 pages

         • Locations
         • Diagrams › Overdrive Canccel Switch2
       • Throttle Position Sensor/Switch, A/T › Component Information › Specifications
       • Transmission Mode Switch, A/T › Component Information › Service and Repair
       • Transmission Position Switch/Sensor, A/T › Component Information11 pages

         • Specifications2
         • Diagrams › 4R100 Automatic Transmission (Diagnostic)2
         • Service and Repair › 4R100 Automatic Transmission234567
       • Transmission Speed Sensor, A/T › Component Information18 pages

         • Specifications
         • Locations › Output Shaft Speed Sensor23
         • Diagrams › 4R100 Automatic Transmission (Diagnostic)234
         • Service and Repair › 4R100 Automatic Transmission2345678910
       • Transmission Temperature Sensor/Switch, A/T › Component Information › Service and Repair2
     • Sensors and Switches - Differential › Switch, Differential Lock › Component Information › Service and Repair
     • Sensors and Switches - M/T › Overdrive Switch, M/T › Component Information › Locations2
     • Sensors and Switches - Transfer Case7 pages

       • Four Wheel Drive Selector Switch › Component Information6 pages

         • Specifications23
         • Service and Repair › Procedures23
       • Gear Sensor/Switch, Transfer Case › Component Information › Service and Repair
   • Transfer Case61 pages

     • Case, Transfer Case › Component Information › Specifications
     • Control Module, Transfer Case › Component Information › Locations234
     • Fluid - Transfer Case › Component Information › Specifications › Capacity Specifications2
     • Four Wheel Drive Indicator Lamp › Component Information › Locations2
     • Four Wheel Drive Selector Relay › Component Information9 pages

       • Locations › Transfer Case Low to High Relay2
       • Diagrams › Transfer Case Low To High Relay23
       • Testing and Inspection › Transfer Case Low To High Relay234
     • Four Wheel Drive Selector Switch › Component Information6 pages

       • Specifications23
       • Service and Repair › Procedures23
     • Gear Sensor/Switch, Transfer Case › Component Information › Service and Repair
     • Lamps and Indicators - Transfer Case › Four Wheel Drive Indicator Lamp › Component Information › Locations2
     • Output Shaft, Transfer Case › Component Information › Specifications
     • Relays and Modules - Transfer Case13 pages

       • Control Module, Transfer Case › Component Information › Locations234
       • Four Wheel Drive Selector Relay › Component Information9 pages

         • Locations › Transfer Case Low to High Relay2
         • Diagrams › Transfer Case Low To High Relay23
         • Testing and Inspection › Transfer Case Low To High Relay234
     • Seals and Gaskets, Transfer Case › System Information › Service and Repair › Transfer Case Rear Output Shaft Oil Seal23456
     • Sensors and Switches - Transfer Case7 pages

       • Four Wheel Drive Selector Switch › Component Information6 pages

         • Specifications23
         • Service and Repair › Procedures23
       • Gear Sensor/Switch, Transfer Case › Component Information › Service and Repair
     • Shifter Transfer Case › Component Information › Specifications234
     • Shift Linkage, Transfer Case › Component Information › Specifications2
     • Transfer Case Mount › Component Information › Specifications
   • Transmission Control Systems70 pages

     • Actuators and Solenoids - Transmission and Drivetrain5 pages

       • Actuators and Solenoids - A/T3 pages

         • Shift Interlock Solenoid › Component Information › Specifications2
         • Shift Solenoid, A/T › Component Information › Service and Repair
       • Actuators and Solenoids - Differential2 pages

         • Actuator, Differential Lock › Component Information › Service and Repair
         • Solenoid, Differential Lock › Component Information › Service and Repair
     • Lamps and Indicators - Transmission and Drivetrain › Lamps and Indicators - Transfer Case › Four Wheel Drive Indicator Lamp › Component Information › Locations2
     • Relays and Modules - Transmission and Drivetrain17 pages

       • Relays and Modules - A/T › Control Module, A/T › Component Information › Technical Service Bulletins4 pages

         • Customer Interest for Control Module: › 07-14-8 › Jul › 07 › Engine, A/T Controls - Erratic A/T Shifting Over 50 MPH2
         • All Technical Service Bulletins for Control Module: › 07-14-8 › Jul › 07 › Engine, A/T Controls - Erratic A/T Shifting Over 50 MPH2
       • Relays and Modules - Transfer Case13 pages

         • Control Module, Transfer Case › Component Information › Locations234
         • Four Wheel Drive Selector Relay › Component Information9 pages

           • Locations › Transfer Case Low to High Relay2
           • Diagrams › Transfer Case Low To High Relay23
           • Testing and Inspection › Transfer Case Low To High Relay234
     • Sensors and Switches - Transmission and Drivetrain46 pages

       • Sensors and Switches - A/T36 pages

         • Overdrive Switch, A/T › Component Information3 pages

           • Locations
           • Diagrams › Overdrive Canccel Switch2
         • Throttle Position Sensor/Switch, A/T › Component Information › Specifications
         • Transmission Mode Switch, A/T › Component Information › Service and Repair
         • Transmission Position Switch/Sensor, A/T › Component Information11 pages

           • Specifications2
           • Diagrams › 4R100 Automatic Transmission (Diagnostic)2
           • Service and Repair › 4R100 Automatic Transmission234567
         • Transmission Speed Sensor, A/T › Component Information18 pages

           • Specifications
           • Locations › Output Shaft Speed Sensor23
           • Diagrams › 4R100 Automatic Transmission (Diagnostic)234
           • Service and Repair › 4R100 Automatic Transmission2345678910
         • Transmission Temperature Sensor/Switch, A/T › Component Information › Service and Repair2
       • Sensors and Switches - Differential › Switch, Differential Lock › Component Information › Service and Repair
       • Sensors and Switches - M/T › Overdrive Switch, M/T › Component Information › Locations2
       • Sensors and Switches - Transfer Case7 pages

         • Four Wheel Drive Selector Switch › Component Information6 pages

           • Specifications23
           • Service and Repair › Procedures23
         • Gear Sensor/Switch, Transfer Case › Component Information › Service and Repair
8. 08Brakes and Traction ControlBrakes and Traction Control: Sections
9. 09Starting and ChargingStarting and Charging: Sections
10. 10Power and Ground DistributionPower and Ground Distribution: Sections
11. 11Steering and SuspensionSteering and Suspension: Sections
12. 12Heating and Air ConditioningHeating and Air Conditioning: Sections
13. 13Restraint SystemsRestraint Systems: Sections
14. 14Accessories and Optional EquipmentAccessories and Optional Equipment: Sections
15. 15Body and FrameBody and Frame: Sections
16. 16Cruise ControlCruise Control: Sections
17. 17Instrument Panel, Gauges and Warning IndicatorsInstrument Panel, Gauges and Warning Indicators: Sections
18. 18Lighting and HornsLighting and Horns: Sections
19. 19Windows and GlassWindows and Glass: Sections
20. 20Wiper and Washer SystemsWiper and Washer Systems: Sections