ford Workshop Repair Guides

Ford Workshop Service and Repair Manuals

ABOUT US
211-02 Power Steering|Specifications > < Power Steering Pump to Steering Gear Pressure Line - 1.3L Endura-E (HCS)

Fiesta 1996 (08.1995-02.2002)

Power Steering - Power Steering Pump to Steering Gear Pressure Line—1.8L Diesel Fiesta 1996 (08/1995-02/2002)
Removal and Installation

Special Tool(s)

Socket, Hydraulic Line Union Nut

211-269 (13-027)

Socket, Hydraulic Line Union Nut

211-268A (13-026A)

Expander, Teflon Seal

211-188 (13-015)
General Equipment
Transmission jack

Removal

All vehicles
  1. Remove the driver side front wheel and tire. For additional information, refer to Section  204-04 Wheels and Tires.

  1. Remove the power steering pressure (PSP) switch.
    1. Disconnect the electrical connector.
    1. Remove the PSP switch.

  1. Disconnect the power steering pump to steering gear pressure line from the power steering pump.
    1. Using the special tool, disconnect the power steering line.
    1. Remove the power steering line support bracket retaining bolt.
    • Allow the fluid to drain into a suitable container.
Left-hand drive vehicles
  1. Detach the power steering pump to the steering gear pressure line from the steering gear.
Right-hand drive vehicles
  1. Detach the power steering pump to steering gear pressure line from the steering gear.
All vehicles
  1. Using the special tool, disconnect the steering gear to power steering fluid cooler return line.
    • Allow the fluid to drain into a suitable container.

  1. Using the special tool, remove the power steering pump to steering gear pressure line.

Installation

All vehicles
  1. If a new fluid hose is being installed,push the hose into the new union until it clips into place.

  1. Using the special tool, install a new O-ring seal onto the steering gear to power steering fluid cooler return line.
    1. Push the new O-ring seal onto the special tool.
    1. Locate the special tool onto the union and push on the O-ring seal.

  1. Using the special tool, install the power steering pump to steering gear pressure line.

  1. Using the special tool, connect the steering gear to power steering fluid cooler return line.
Right-hand drive vehicles
  1. Attach the power steering pump to steering gear pressure line to the steering gear.
Left-hand drive vehicles
  1. Attach the power steering pump to steering gear pressure line to the steering gear.
All vehicles
  1. Connect the power steering pump to steering gear pressure line to the power steering pump.
    1. Using the special tool, connect the power steering pressure line union.
    1. Install the power steering pressure line support bracket retaining bolt.

  1. Install the PSP switch.
    1. Install the PSP switch.
    1. Connect the electrical connector.
  1. Install the driver side front wheel and tire. For additional information, refer to Section  204-04 Wheels and Tires.
  1. Fill and bleed the power steering system. For additional information, refer to Section  211-00 Steering System - General Information.

211-02 Power Steering|Specifications > < Power Steering Pump to Steering Gear Pressure Line - 1.3L Endura-E (HCS)