Ford Workshop Service and Repair Manuals

Expander, Teflon Seal

211-188 (13-015)

Socket Hydraulic Line Union Nut

211-269 (13-027)

1. Remove the battery tray.
   For additional information, refer to: Battery Tray (414-01 Battery, Mounting and Cables, Removal and Installation).
   

2. Detach the power steering line bracket from the power steering pump.

3. 

   CAUTION:Cover the generator with a suitable cloth to prevent the ingress of power steering fluid.
   

   CAUTION:Do not disconnect the power steering pump pressure adapter from the power steering pump.
   

   CAUTION:Cap the power steering fluid supply hose to prevent fluid loss or dirt ingress.
   

   CAUTION:Cap the power steering pump connection to prevent fluid loss or dirt ingress.
   Using the special tool, disconnect the power steering line from the power steering pump.
   • Using a suitable wrench, hold the power steering pump pressure adapter.
   • Allow the fluid to drain into a suitable container.
   • Discard the Teflon seal.

4. 

   NOTE:Note the position of the power steering line to aid installation.
   Detach the power steering line from the transaxle.

5. Raise and support the vehicle.
   For additional information, refer to: Jacking (100-02 Jacking and Lifting, Description and Operation) /
   Lifting (100-02 Jacking and Lifting, Description and Operation).
   

6. 

   NOTE:Note the position of the power steering line to aid installation.
   Detach the power steering line support bracket from the air conditioning (A/C) compressor.

7. Detach the power steering line bracket from the engine block.

8. 

   NOTE:Note the position of the power steering line to aid installation.
   Detach the power steering line from the steering gear (steering column shown removed for clarity).

9. 

   CAUTION:Cap the power steering lines to prevent fluid loss or dirt ingress.
   

   CAUTION:Cap the steering gear valve body to prevent fluid loss or dirt ingress.
   Disconnect the power steering lines from the steering gear valve body.
   1. Remove the retaining bolt.
   2. Rotate the clamp plate.
   • Allow the fluid to drain into a suitable container.
   • Discard the Teflon seals.

10. 

    NOTE: Note the position of the power steering line to aid installation.
    Remove the power steering pump to steering gear pressure line.

1. 

   NOTE:Make sure the collar on the hose is inserted fully into the quick release coupling.
   Push the new line into the new union until it clips into place.

2. 

   CAUTION:Care must be taken to prevent dirt ingress.
   Using the special tool, install a new Teflon seal onto the power steering line to power steering pump union.
   1. Push the Teflon seal onto the special tool.
   2. Locate the special tool onto the union and install the Teflon seal.

3. Install new Teflon seals onto the power steering gear lines.

4. To install, reverse the removal procedure.

5. Fill and bleed the power steering system.
   For additional information, refer to: Power Steering System Filling (211-00 Steering System - General Information, General Procedures) /
   Power Steering System Bleeding (211-00 Steering System - General Information, General Procedures).