ford Workshop Repair Guides

Ford Workshop Service and Repair Manuals

Valve Seals > < Cylinder Head
Engine - 1.4L Duratorq-TDCi (DV) Diesel - Crankshaft Rear Seal Fiesta 2002.25 (11/2001-)
In-vehicle Repair

Special Tool(s)

Adapter for 303-171

303-172-01 (21-102-01)

Adapter for 303-171

303-172-02A (21-102-02B)

Adapters for 303-172-02A

303-172-05 (21-102-05)

Gauge, Bolt Angle

303-174 (21-540)

Remover, Crankshaft Seal

303-293 (21-143)

Locking Tool, Crankshaft

303-734 (21-262)

Installer, Crankshaft Rear Seal

303-738 (21-266)

Removal

All vehicles
  1. Remove the clutch disc and pressure plate. For additional information, refer to Section  308-01 Clutch.

  1. CAUTION:
    CAUTION:Make sure that the special tool engages correctly.
    NOTE:
    NOTE:Only turn the engine in the normal direction of rotation.
    Using the special tool, lock the flywheel.
    • Turn the engine until the special tool fits into one of the slots in the flywheel.
Vehicles with dual mass flywheel

  1. Remove the flywheel.
    • Discard the bolts.
Vehicles without dual mass flywheel

  1. Remove the flywheel.
    • Discard the bolts.
All vehicles

  1. Remove the special tool.

  1. Using the special tool, remove the crankshaft rear oil seal.
    • Discard the seal.

Installation

All vehicles

  1. Install the special tools.

  1. NOTE:
    NOTE:Install a new crankshaft rear oil seal.
    Position the crankshaft rear oil seal on the special tool.

  1. NOTE:
    NOTE:A new crankshaft rear oil seal is supplied with an alignment and protection sleeve that must be removed following installation.
    Using the special tools, install the crankshaft rear oil seal.
    • Remove and discard the alignment and protection sleeve.
Vehicles with dual mass flywheel

  1. NOTE:
    NOTE:Install new flywheel bolts.
    NOTE:
    NOTE:Do not fully tighten the flywheel bolts at this stage.
    Install the flywheel.
Vehicles without dual mass flywheel

  1. NOTE:
    NOTE:Install new flywheel bolts.
    NOTE:
    NOTE:Do not fully tighten the flywheel bolts at this stage.
    Install the flywheel.
All vehicles

  1. CAUTION:
    CAUTION:Make sure that the special tool engages correctly.
    NOTE:
    NOTE:Only turn the engine in the normal direction of rotation.
    Using the special tool, lock the flywheel.
    • Turn the engine until the special tool fits into one of the slots in the flywheel.
Vehicles with dual mass flywheel

  1. Using the special tool, tighten the flywheel bolts.
    • Tighten the bolts in two stages.
    • Stage 1: 30 Nm.
    • Stage 2: 90 degrees.
Vehicles without dual mass flywheel

  1. Using the special tool, tighten the flywheel bolts.
    • Tighten the bolts in two stages.
    • Stage 1: 17 Nm.
    • Stage 2: 75 degrees.
All vehicles

  1. Remove the special tool.
  1. Install the clutch disc and pressure plate. For additional information, refer to Section  308-01 Clutch.

Valve Seals > < Cylinder Head