ford Workshop Repair Guides

Ford Workshop Service and Repair Manuals

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Oil Pump > < Cylinder Head

Focus 1999 (08.1998-12.2004)

Engine - 1.6L Zetec-E (Zetec)/1.8L Zetec-E (Zetec)/2.0L Zetec-E (Zetec) - Crankshaft Rear Seal Focus 1999 (08/1998-12/2004)
In-vehicle Repair

Special Tool(s)

Centring tool, clutch disc

308 - 204 (16067)

Locking tool, flywheel

303 - 254 (21135)

Puller, oil seal

303 - 291 (21141)

Remover, oil seal

303 - 293 (21143)
Materials
Name
Specification
High-temperature grease
ESD - M1C220 - A 

Removal
  1. Detach the clutch.
    • Lock the flywheel using Special Tool 303-254.
    • Slacken the bolts of the clutch pressure plate evenly.
    • Detach the clutch pressure plate and the clutch disc.

  1. NOTE:
    NOTE:Mark the installation position.
    Detach the flywheel.
    • Remove Special Tool 303-254.

  1. Remove the oil seal.

Installation
  1. CAUTION:
    CAUTION:The oil seal must be installed in Special Tool 303-291 as far as the stop.
    Fit the new crankshaft rear seal in the Special Tool.
    • To ensure correct installation, place the special tool on a vice and press in the oil seal using a hammer handle.
    • 1 Incorrect installation
    • 2 Correct installation

  1. Draw in the oil seal.
    • Draw in the oil seal with the special tool and two flywheel bolts.

  1. NOTE:
    NOTE:Clear the remainder of the locking compound from the threaded holes on the crankshaft.
    NOTE:
    NOTE:Use new bolts.
    Attach the flywheel.
  1. NOTE:
    NOTE:Apply a layer of high-temperature grease. This should be so thin that no grease is expelled from the splines when the clutch disc is pushed on to the transmission input shaft.
    Coat the drive splines of the clutch disk evenly with high-temperature grease.

  1. Center the clutch disc on the clutch pressure plate.

  1. Install the clutch.
    1. Install the clutch pressure plate with centered clutch disc.
    1. Working diagonally, tighten the bolts in several stages one turn at a time.
    1. Check the centering and correct if necessary.
  1. Detach the special tools.

Oil Pump > < Cylinder Head