Fusion FWD L4-2.3L (2008): Engine, Cooling and Exhaust

Also for this vehicle: Fusion 2002.75 (06.2002-), Fusion AWD L4-2.3L (2008), Fusion AWD V6-3.0L (2009), Fusion AWD V6-3.5L (2010), Fusion FWD L4-2.3L VIN Z (2007), Fusion FWD L4-2.5L Hybrid (2010), Fusion FWD V6-3.0L (2009), Fusion FWD V6-3.5L (2010), Fusion L4-2.3L VIN Z (2006), Fusion Factory Service Manual (2007).

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1. 01Relays and ModulesRelays and Modules: Sections
2. 02Sensors and SwitchesSensors and Switches: Sections
3. 03MaintenanceMaintenance: Sections
4. 04Engine, Cooling and ExhaustEngine, Cooling and Exhaust: Sections
   • Engine202 pages

     • Actuators and Solenoids - Engine4 pages

       • Variable Valve Timing Actuator › Component Information › Diagrams › Variable Camshaft Timing (VCT) Valve23
       • Variable Valve Timing Solenoid › Component Information › Service and Repair
     • Compression Check › System Information › Specifications23
     • Camshaft, Lifters and Push Rods33 pages

       • Camshaft Bearing › Component Information › Specifications
       • Camshaft Gear/Sprocket › Component Information › Service and Repair234567891011
       • Camshaft, Engine › Component Information › Service and Repair › Procedures234567891011121314
       • Lifter / Lash Adjuster, Valve › Component Information3 pages

         • Diagrams
         • Testing and Inspection › Hydraulic Lash Adjuster Inspection2
       • Rocker Arm Assembly › Component Information › Testing and Inspection
       • Variable Valve Timing Actuator › Component Information › Diagrams › Variable Camshaft Timing (VCT) Valve23
     • Cylinder Block Assembly23 pages

       • Crankshaft Gear/Sprocket › Component Information › Specifications
       • Crankshaft Main Bearing › Component Information › Specifications
       • Crankshaft, Engine › Component Information › Specifications2
       • Engine Block Heater › Component Information › Service and Repair234
       • Harmonic Balancer - Crankshaft Pulley › Component Information › Specifications2345678910111213
       • Piston, Engine › Component Information › Specifications
       • Piston Ring, Engine › Component Information › Specifications
     • Cylinder Head Assembly19 pages

       • Valve Clearance › System Information › Specifications
       • Fuel Pressure Release › System Information › Service and Repair
       • Rocker Arm Assembly › Component Information › Testing and Inspection
       • Valve Cover › Component Information › Service and Repair23
       • Valve Seat › Component Information › Service and Repair2
       • Valve Spring › Component Information6 pages

         • Diagrams
         • Service and Repair › Procedures2345
       • Valve, Intake/Exhaust › Component Information5 pages

         • Testing and Inspection
         • Service and Repair › Valve Stem Diameter234
     • Drive Belts, Mounts, Brackets and Accessories16 pages

       • Drive Belt › Component Information11 pages

         • Diagrams › Exploded Views2
         • Testing and Inspection › Initial Inspection and Diagnostic Overview23456789
       • Drive Belt Tensioner › Component Information › Service and Repair
       • Engine Mount › Component Information › Service and Repair › Procedures23
       • Idler Pulley › Component Information › Service and Repair
     • Engine Lubrication30 pages

       • Engine Oil Pressure › Component Information › Specifications
       • Engine Oil › Component Information › Specifications › Capacity Specifications2
       • Oil Filter, Engine › Component Information › Diagrams2345
       • Oil Filter Adapter › Component Information › Diagrams234
       • Oil Pan, Engine › Component Information6 pages

         • Specifications2
         • Service and Repair › Removal234
       • Oil Pressure Sender › Component Information6 pages

         • Locations23
         • Diagrams › Exploded Views23
       • Oil Pick Up/Strainer › Component Information › Diagrams234
       • Oil Pump, Engine › Engine Oil Pressure › Component Information › Specifications
       • Oil Temperature Sensor/Switch, Engine › Component Information › Description and Operation
     • Intake Manifold › Component Information › Specifications2345678
     • Seals and Gaskets, Engine15 pages

       • Crankshaft Main Bearing Seal › Component Information › Diagrams23456
       • Front Crankshaft Seal › Component Information › Diagrams234
       • Valve Guide Seal › Component Information › Diagrams2345
     • Sensors and Switches - Engine7 pages

       • Oil Pressure Sender › Component Information6 pages

         • Locations23
         • Diagrams › Exploded Views23
       • Oil Temperature Sensor/Switch, Engine › Component Information › Description and Operation
     • Timing Components26 pages

       • Camshaft Gear/Sprocket › Component Information › Service and Repair234567891011
       • Crankshaft Gear/Sprocket › Component Information › Specifications
       • Timing Chain Tensioner › Component Information › Specifications
       • Timing Cover › Component Information9 pages

         • Specifications
         • Service and Repair › Installation2345678
       • Variable Valve Timing4 pages

         • Variable Valve Timing Actuator › Component Information › Diagrams › Variable Camshaft Timing (VCT) Valve23
         • Variable Valve Timing Solenoid › Component Information › Service and Repair
     • Tune-up and Engine Performance Checks15 pages

       • Fuel Pressure › System Information › Specifications23
       • Idle Speed › System Information › Specifications
       • Air Cleaner Housing › Component Information › Service and Repair2
       • Fuel Filter › Fuel Pressure Release › System Information › Service and Repair
       • Firing Order › Component Information › Specifications
       • Ignition Timing › System Information › Specifications
       • Spark Plug › Component Information › Specifications › General Specifications2
       • Compression Check › System Information › Specifications23
       • Valve Clearance › System Information › Specifications
     • Water Pump › Component Information › Specifications23
   • Cooling System61 pages

     • Thermostat Bypass Hose › Component Information › Service and Repair
     • Coolant › Component Information › Specifications
     • Coolant Reservoir › Component Information › Service and Repair23
     • Radiator Cooling Fan20 pages

       • Radiator Cooling Fan Motor › Component Information18 pages

         • Locations23
         • Diagrams › Diagram Information and Instructions23456789101112131415
       • Radiator Cooling Fan Speed Sensor › Component Information › Description and Operation
       • Fan Clutch › Component Information › Description and Operation
     • Engine - Coolant Temperature Sensor/Switch9 pages

       • Coolant Temperature Sensor/Switch (For Computer) › Component Information › Locations234
       • Engine Temperature Sensor › Component Information › Locations2345
     • Fan Shroud › Component Information › Testing and Inspection234
     • Heater Core › Component Information › Testing and Inspection23
     • Radiator › Component Information › Service and Repair234
     • Sensors and Switches - Cooling System10 pages

       • Radiator Cooling Fan Speed Sensor › Component Information › Description and Operation
       • Engine - Coolant Temperature Sensor/Switch9 pages

         • Coolant Temperature Sensor/Switch (For Computer) › Component Information › Locations234
         • Engine Temperature Sensor › Component Information › Locations2345
     • Thermostat, Engine Cooling › Component Information › Specifications
     • Thermostat Housing, Engine Cooling › Component Information › Service and Repair2
     • Water Pump › Component Information › Specifications23
   • Exhaust System17 pages

     • Catalytic Converter › Component Information9 pages

       • Specifications234
       • Service and Repair › Catalytic Converter - Non-PZEV Manifold2345
     • Exhaust Manifold › Component Information6 pages

       • Specifications2
       • Service and Repair › Catalytic Converter - Non-PZEV Manifold234
     • Exhaust Pipe › Component Information › Service and Repair
     • Muffler › Component Information › Service and Repair
5. 05Powertrain ManagementPowertrain Management: Sections
6. 06Transmission and DrivetrainTransmission and Drivetrain: Sections
7. 07Brakes and Traction ControlBrakes and Traction Control: Sections
8. 08Starting and ChargingStarting and Charging: Sections
9. 09Power and Ground DistributionPower and Ground Distribution: Sections
10. 10Steering and SuspensionSteering and Suspension: Sections
11. 11Heating and Air ConditioningHeating and Air Conditioning: Sections
12. 12Restraint SystemsRestraint Systems: Sections
13. 13Accessories and Optional EquipmentAccessories and Optional Equipment: Sections
14. 14Body and FrameBody and Frame: Sections
15. 15Cruise ControlCruise Control: Sections
16. 16Instrument Panel, Gauges and Warning IndicatorsInstrument Panel, Gauges and Warning Indicators: Sections
17. 17Lighting and HornsLighting and Horns: Sections
18. 18Windows and GlassWindows and Glass: Sections
19. 19Wiper and Washer SystemsWiper and Washer Systems: Sections