Ford Workshop Service and Repair Manuals

Expander, Teflon Seal

211-188 (13-015)

1. Remove the accessory drive belt upper guard.
   1. Disconnect the high-pressure line.
   2. Remove the bolts.
   3. Remove the accessory drive belt upper guard.

2. Remove the accessory drive belt upper guard.
   1. Disconnect the high-pressure hose.
   2. Remove the bolts.
   3. Remove the accessory belt upper guard.

3. Remove the accessory drive belt.
   1. Slacken the belt tensioner pulley center bolt.
   2. Slacken the adjusting bolt.
   3. Remove the accessory drive belt.

4. Remove the power steering pump pulley.

5. Disconnect the power steering pump low-pressure hose.
   • Allow the fluid to drain into a suitable container.

6. Remove the power steering pump.

7. Remove the power steering pump high-pressure line.

1. 

   NOTE:Check the O-ring seal for damage, install a new O-ring as necessary.
   Using the special tool, install a new O-ring seal.
   1. Push the O-ring seal onto the special tool.
   2. Locate the tool over the union and push on the O-ring seal.

2. 

   NOTE:When installing a new power steering pump with an old high-pressure line, remove the connector from the pump and discard. Screw in the connector trapped on the pipe end.
   Connect the power steering pump high-pressure line.

3. Install the power steering pump.

4. Connect the power steering pump low-pressure hose.

5. Install the power steering pump pulley.

6. Install the accessory drive belt.
   1. Position the belt around the pulleys.
   2. Tension the belt with the adjusting bolt, finger deflection 1 mm to 3 mm (used belt), 1 mm to 2 mm (new belt).
   3. Tighten the belt tensioner pulley center bolt.

7. Install the accessory drive belt upper guard.
   1. Install the bolts.
   2. Connect the high-pressure line.

8. Install the accessory drive belt upper guard.
   1. Install the bolts.
   2. Connect the high-pressure line.

9. Fill and bleed the steering system. For additional information, refer to Section  211-00 Steering System - General Information.