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Valve Cover > < Diagnosis and Testing|Engine

Ikon 1999 (01.2000-)

Engine - 1.3L Duratec-8V (Rocam)/1.6L Duratec-8V (Rocam) - Intake Manifold Ikon 1999 (01/2000-)
In-vehicle Repair

Removal

  1. Disconnect the battery ground cable. For additional information, refer to Section  414-01 Battery, Mounting and Cables.

  1. Remove the air cleaner intake pipe.

  1. WARNING:
    WARNING:Watch for and collect escaping fuel. Observe the safety regulations for working with fuel.
    Disconnect the fuel lines.

  1. Disconnect the accelerator cable.
    1. Remove the clip and pull cable from the retaining bracket.
    1. Disconnect the inner cable.

  1. Disconnect the hoses and the electrical connector.
    1. Disconnect the EVAP solenoid valve vacuum hose.
    1. Disconnect the positive crankcase ventilation (PCV) hose.
    1. Discoonect the crankcase breather hose.
    1. Disconnect the engine coolant temperature (ECT) sensor electrical connector.
    1. Disconnect the brake booster vacuum hose.

  1. Disconnect the electrical connectors.
    1. Disconnect the powertrain control module (PCM).
    1. Disconnect the camshaft position (CMP) sensor.
  1. Raise and support the vehicle. For additional information, refer to Section  100-02 Jacking and Lifting.

  1. Remove the intake manifold lower retaining bolts (shown with the engine removed).
  1. Lower the vehicle.

  1. Remove the intake manifold.

Installation
  1. NOTE:
    NOTE:Install a new gasket if the original is damaged.
    Install the intake manifold.
  1. Raise and support the vehicle. For additional information, refer to Section  100-02 Jacking and Lifting.

  1. Install the intake manifold lower retaining bolts (shown with engine removed).
  1. Lower the vehicle.

  1. Connect the electrical connectors.
    1. Connect the powertrain control module (PCM).
    1. Connect the camshaft position (CMP) sensor.

  1. Connect the hoses and the electrical connector.
    1. Connect the EVAP solenoid valve vacuum hose.
    1. Connect the PCV hose.
    1. Connect the crankcase breather hose.
    1. Connect the ECT sensor electrical connector.
    1. Connect the brake booster vacuum hose.

  1. Install the accelerator cable.
    1. Connect the inner cable.
    1. Install the cable into the retaining bracket, check the cable setting and secure using the clip.

  1. Connect the fuel lines.

  1. Install the air cleaner intake pipe.
  1. Connect the battery ground cable. For additional information, refer to Section  414-01 Battery, Mounting and Cables.

Valve Cover > < Diagnosis and Testing|Engine