ford Workshop Repair Guides

Ford Workshop Service and Repair Manuals

307-02B Transmission-Transaxle Cooling - Vehicles With: 5-Speed Automatic Transmission (5F31J) > < Transmission Fluid Cooler
Transmission/Transaxle Cooling - Vehicles With: 4-Speed Automatic Transmission (CD4E) - Transmission Fluid Cooler Tubes Mondeo 2001 (10/2000-02/2007)
Removal and Installation

Special Tool(s)

Remover, Transmission Fluid Cooler

307-242 (17-049)

Removal

All vehicles
  1. WARNING:
    WARNING:Whenever releasing the transaxle cooling system fluid, take care to prevent fluid scalding. Failure to follow these instructions may result in personal injury.
    NOTE:
    NOTE:Plug the fluid cooler tubes to prevent fluid loss and dirt ingress.
    Raise and support the vehicle. For additional information, refer to Section  100-02 Jacking and Lifting.
Vehicles built up to 03/2003

  1. NOTE:
    NOTE:Mark the positions of the feed and return hose.
    NOTE:
    NOTE:Collect escaping fluid in a drain pan.
    Disconnect the feed and return hose from the transmission fluid cooler.
Vehicles built 03/2003 onwards

  1. Using the special tool, disconnect the fluid cooler pipes.
    1. Insert the special tool into the quick release coupling.
    1. Slide the special tool along the pipe to release the locking tangs.
    • Allow the fluid to drain into a suitable container.
All vehicles

  1. CAUTION:
    CAUTION:Prevent the fluid pipe adapter from turning using an open-ended wrench, do not remove it from the transaxle housing.
    Detach the fluid cooler pipe from the transaxle.
    • Close off the openings using suitable plugs.

  1. CAUTION:
    CAUTION:Prevent the fluid pipe adapter from turning using an open-ended wrench, do not remove it from the transaxle housing.
    Detach the fluid cooler pipe from the transaxle.
    • Detach the fluid pipe bracket from the transaxle.
    • Close off the openings using suitable plugs.

Installation

All vehicles

  1. CAUTION:
    CAUTION:Prevent the fluid pipe adapter from turning using an open-ended wrench, do not remove it from the transaxle housing.
    Attach the fluid cooler pipe to the transaxle.
    • Attach the fluid pipe bracket to the transaxle.

  1. CAUTION:
    CAUTION:Prevent the fluid pipe adapter from turning using an open-ended wrench, do not remove it from the transaxle housing.
    Attach the fluid cooler pipe to the transaxle.
Vehicles built up to 03/2003

  1. NOTE:
    NOTE:Position marks.
    Connect the feed and return hose to the transaxle.
    1. Connect the feed tube.
    1. Connect the return tube.
Vehicles built 03/2003 onwards

  1. Connect the fluid cooler pipes.
All vehicles
  1. Lower the vehicle.
  1. Check the transmission fluid level. For additional information, refer to Section  307-01A Automatic Transmission/Transaxle / 307-01B Automatic Transmission/Transaxle.

307-02B Transmission-Transaxle Cooling - Vehicles With: 5-Speed Automatic Transmission (5F31J) > < Transmission Fluid Cooler