ford Workshop Repair Guides

Ford Workshop Service and Repair Manuals

Headlamp Adjustment > < Trailer Lamps
Exterior Lighting - Headlamp Masking S-MAX/Galaxy 2006.5 (03/2006-)
General Procedures

All vehicles
  1. Print out the corresponding templates at the end of this operation.
  1. Measure dimension X on the printout of the template.
  1. Calculate the enlargement/reduction factor Y for the photocopier using the following formula: Y=Z÷X×100.
  1.  
    • X = measurement on the printout of the template in mm
    • Y = enlargement/reduction factor in %
    • Z = original dimension in mm = 100
  1. Enlarge/reduce the printout with a photocopier by the calculated percentage.
  1. Compare dimension X on the photocopy with the original dimension.
  1. Cut out the prepared template for the headlamp.
LHD Vehicles

  1. Align the template on the lens of the headlamp.
  1.  
    1. Template
    1. Alignment edges on the headlamp lens

  1. Align the template on the lens of the headlamp.
  1.  
    1. Template
    1. Alignment edges on the headlamp lens
Right-hand drive vehicles

  1. Align the template on the lens of the headlamp.
  1.  
    1. Template
    1. Alignment edges on the headlamp lens

  1. Align the template on the lens of the headlamp.
  1.  
    1. Template
    1. Alignment edges on the headlamp lens
All vehicles
  1. CAUTION:
    CAUTION:Take extra care not to scratch the headlamp lens.
    Copy the outline of the template with a suitable pen onto the headlamp lens.
  1. Remove the template.
  1. Mask the marked area with opaque black adhesive tape.
  1. Repeat steps 16 to 18 for the headlamp on the other side.

  1. Template for LHD vehicles, right-hand headlamp

  1. Template for LHD vehicles, left-hand headlamp

  1. Template for RHD vehicles, right-hand headlamp

  1. Template for RHD vehicles, left-hand headlamp

Headlamp Adjustment > < Trailer Lamps