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303-01D Engine - 3.2L Duratorq-TDCi (Puma) Diesel > < Assembly|Installation|Engine
Engine - 2.4L Duratorq-TDCi (Puma) Diesel - Engine Transit 2006.5 (04/2006-)
Description and Operation

    General view

  • The 2.4L Duratorq-TDCi (Puma) diesel engine is available in three different power output versions: 74 kW (100 PS), 85 kW (115 PS) and 103 kW (140 PS).
  • The 2.4L engines are equipped with the Denso common rail fuel system.
  • The 74 kW (100 PS) version is the entry-level version for the rear wheel drive vehicles.
  • The 85 kW (115 PS) version additionally has oil spray nozzles for cooling the piston crowns as well as fuel injector nozzles with an increased flow rate.
  • The 103 kW (140 PS) version has an electrical actuator for turbocharger guide vane adjustment, an oil level/temperature sensor as well as a centrifugal oil filter.

Engine identification code

On the 2.4L engine the engine code (4 digits) and the engine serial number (2 letters for the year and month and 5 figures for the serial number) are stamped in the cylinder block on the exhaust side (in line with cylinder No. 4).

If the engine or cylinder block is changed, the vehicle identification number must be stamped in the indicated location.

 
Item
Part Number
Description
1
-
Engine serial number
2
-
Vehicle identification number
3
-
Engine code

Engine identification plate

The engine identification plate is located on the cover of the timing cover. It contains the following data:

  • date and time of manufacture
  • engine part number

Engine management

Visteon

Engine emission control

Meets emission standard Stage IV

Electrical Exhaust Gas Recirculation (EGR) valve with water cooling

Diagnostics

Worldwide Diagnostic System (WDS)

Technical data

2.4L Duratorq-TDCi (Puma) Diesel
Engine code 74 kW (100 PS) PHFA
Engine code 85 kW (115 PS) JXFA
Engine code 103 kW (140 PS) H9FB
Cubic capacity 2,402 cc
Stroke 94.6 mm
Bore diameter 89.9 mm
Compression ratio 17.5:1
Firing order 1-3-4-2
Engine idle speed 750 rpm
Max. power output, torque 74 kW (100 PS) at 3,500 rpm, 285 Nm at 1,600 rpm
Max. power output, torque 85 kW (115 PS) at 3,500 rpm, 310 Nm at 1,750 rpm
Max. power output, torque 103 kW (140 PS) at 3,500 rpm, 375 Nm at 2,000 rpm
Fuel Diesel

Power and torque curves

 
Item
Part Number
Description
A
-
Torque (Nm)
B
-
Engine speed (rpm)
C
-
Power output (kW)
1
-
Torque curve for 103 kW (140 PS) engine
2
-
Power curve for 103 kW (140 PS) engine
3
-
Torque curve for 85 kW (115 PS) engine
4
-
Power curve for 85 kW (115 PS) engine
5
-
Torque curve for 74 kW (100 PS) engine
6
-
Power curve for 74 kW (100 PS) engine

Centrifugal oil filter (140 PS version only)

 
Item
Part Number
Description
1
-
Cover cap
2
-
Centrifuge (under the valve cover)
3
-
Oil pressure line to the centrifugal oil filter

The 140 PS version of the 2.4L Duratorq-TDCi (Puma) diesel engine has a centrifugal oil filter.

    The centrifugal oil filter is located in the cylinder head and comprises:

  • a cover cap (in the valve cover)
  • a replaceable rotor (filter element)

The oil from the oil pan is pumped into the rotor via an additional pressure line installed on the outside of the engine block. Inside the rotor is a pivot axis with two outlet openings on opposite sides.

The oil pressure and the shape of the rotor cause this pivot axis to turn, forcing the oil in the rotor outwards. The centrifugal force presses the particles floating in the oil (contamination) against the outer wall of the rotor, where they form a solid mass.

The oil in the rotor is filtered in this manner and then flows back into the oil circuit.

The centrifugal oil filter can even catch small particles of dirt that cannot be filtered using normal oil filters. This increases the service life of the oil.

Oil level/temperature sensor (140 PS version only)

 
Item
Part Number
Description
1
-
Oil level/temperature sensor
2
-
Openings
3
-
Engine oil dipstick

An oil level/temperature sensor located on the front of the engine directly beside the engine oil dipstick is provided for the service interval indicator.

A wire coil that is fitted inside the sensor and continuously supplied with current is used to measure the oil level.

The resistance of the wire coil changes according to how deeply the sensor is immersed in the oil. The measurement values are registered by the Powertrain Control Module (PCM).

The change in the voltage drop serves as an input variable for calculating the oil level.

The oil temperature is sensed simultaneously via the integrated temperature sensor. The temperature is used as a corrective factor in the calculation.

The PCM calculates the next oil change on the basis of an integrated strategy (which also takes into consideration the mileage and engine operating conditions) and displays it in the instrument panel.

In addition, a separate indicator in conjunction with a corresponding message in the instrument cluster display warns the driver when the oil quantity falls below the minimum level.

Service instruction

The interval indicator must be reset after an oil change on all vehicles with a diesel engine.

In the case of the 103 kW (140 PS) version it must be ensured that the vehicle is standing on a flat surface.

303-01D Engine - 3.2L Duratorq-TDCi (Puma) Diesel > < Assembly|Installation|Engine