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303-01C Engine - 2.4L Duratorq-TDCi (Puma) Diesel|Engine > < Assembly|Engine

Transit 2006.5 (04.2006-)

Engine - 2.4L Duratorq-TDCi (Puma) Diesel - Engine Transit 2006.5 (04/2006-)

Installation

Special Tool(s)
303-122
Lifting Bracket, Engine
Materials
Name
Specification
High-Temperature Grease
ESD-M1C220-A
General Equipment
Hose clamp remover/installer
Hydraulic jib crane
Trolley jack
Vehicle/axle stands
  1. Torque: 62 Nm

  1. Torque: 62 Nm

  1. CAUTION:
    CAUTION:Make sure that the transmission is installed straight in relation to the engine to prevent damage to the pilot bearing.
    Apply a thin film of grease to the input shaft guide sleeve.
    Material: High-Temperature Grease
    Torque: 40 Nm

  1. Torque: 40 Nm

  1. Torque: 40 Nm

  1. Lower the hydraulic jib crane and support the engine crossmember on suitable axle stands on both sides.
    General Equipment: Vehicle/axle stands
    General Equipment: Hydraulic jib crane

  1. General Equipment: Trolley jack

  1. Remove the special tool.
    Special Tool(s): 303-122
  1. Push the vehicle forward until the engine and transmission assembly is in place of the engine compartment.

  1.  
    • On both sides.
      Torque:
      1 70 Nm
      2 40 Nm

  1. Torque: 70 Nm

  1. Torque: 48 Nm
  1. Raise and support the vehicle.
    Refer to: Jacking (100-02 Jacking and Lifting, Description and Operation).
    Refer to: Lifting (100-02 Jacking and Lifting, Description and Operation).

  1. Torque:
    1 40 Nm
    2 55 Nm

  1. CAUTION:
    CAUTION:Make sure that new bolts are installed.
    Torque: 115 Nm

  1. Torque: 10 Nm

  1. General Equipment: Hose clamp remover/installer

  1. General Equipment: Hose clamp remover/installer

  1. Connect the battery ground cable.
    Refer to: Battery Disconnect and Connect (414-01 Battery, Mounting and Cables, General Procedures).
  1. Install the following items:
    1. Catalytic Converter
      Refer to: Catalytic Converter - 2.4L Duratorq-TDCi (Puma) Diesel/3.2L Duratorq-TDCi (Puma) Diesel (309-00 Exhaust System, Removal and Installation).
    1. Accessory Drive Belt
      Refer to: Accessory Drive Belt - 2.4L Duratorq-TDCi (Puma) Diesel/3.2L Duratorq-TDCi (Puma) Diesel (303-05 Accessory Drive, Removal and Installation).
    1. Power Steering Pump
      Refer to: Power Steering Pump - 2.4L Duratorq-TDCi (Puma) Diesel/3.2L Duratorq-TDCi (Puma) Diesel (211-02 Power Steering, Removal and Installation).
    1. Radiator
      Refer to: Radiator (303-03 Engine Cooling, Removal and Installation).
    1. Condenser Core
      Refer to: Condenser Core (412-03A Air Conditioning, Removal and Installation).
    1. Front Bumper
      Refer to: Front Bumper (501-19 Bumpers, Removal and Installation).
    1. Air Cleaner
      Refer to: Air Cleaner - 2.3L Duratec-HE (MI4)/2.4L Duratorq-TDCi (Puma) Diesel/3.2L Duratorq-TDCi (Puma) Diesel (303-12 Intake Air Distribution and Filtering, Removal and Installation).
  1. Fill and bleed the cooling system.
    Refer to: Cooling System Draining, Filling and Bleeding - 2.2L Duratorq-TDCi (Puma) Diesel/2.4L Duratorq-TDCi (Puma) Diesel/3.2L Duratorq-TDCi (Puma) Diesel, Vehicles With: Fuel Fired Booster Heater (303-03 Engine Cooling, General Procedures).
    Refer to: Cooling System Draining, Filling and Bleeding - 2.2L Duratorq-TDCi (Puma) Diesel/2.4L Duratorq-TDCi (Puma) Diesel/3.2L Duratorq-TDCi (Puma) Diesel, Vehicles Without: Fuel Fired Booster Heater (303-03 Engine Cooling, General Procedures).
  1. Bleed the fuel system.
    Refer to: Fuel System Bleeding (310-00 Fuel System - General Information, General Procedures).

303-01C Engine - 2.4L Duratorq-TDCi (Puma) Diesel|Engine > < Assembly|Engine