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Disassembly and Assembly of Subassemblies > < In-vehicle Repair|Engine

Transit 2006.5 (04.2006-)

Engine - 2.4L Duratorq-TDCi (Puma) Diesel - Engine Transit 2006.5 (04/2006-)

Disassembly

Special Tool(s)
100-010
Remover, O-Ring Seal

303-122
Lifting Bracket, Engine

303-1310
Holding Wrench, Crankshaft

303-254
Locking Tool, Flywheel

303-428
Separator, Oil Pan

303-435
Mounting Stand

303-435-06
Mounting Bracket for 303-435

303-435-11B
Mounting Plate for 303-435-06

303-680
Socket, Cylinder Head Temperature Sensor
General Equipment
2 mm punch

  1. Install the Special Tool(s): 303-435-11B

  1. Install the Special Tool(s): 303-435-06, 303-435

  1. Remove the Special Tool(s): 303-122

  1. WARNING:
    WARNING:Be prepared to collect escaping fluid.

  1. Special Tool(s): 303-680

  1. CAUTION:
    CAUTION:Make sure that the fuel line remains in contact at both ends until both unions nuts have been unscrewed and the area around the joints thoroughly cleaned.
    CAUTION:
    CAUTION:Make sure that the high-pressure fuel supply line remains in contact with both the fuel pump and the fuel rail until both unions have been detached and cleaned.
    CAUTION:
    CAUTION:Make sure that all openings are sealed. Use new blanking caps.
    Vacuum foreign material from the high-pressure fuel supply line, the fuel pump and the fuel rail.
    Refer to: Fuel Injection Component Cleaning (303-04D Fuel Charging and Controls - 3.2L Duratorq-TDCi (Puma) Diesel, General Procedures).

  1.  
    • Discard the crankshaft position (CKP) sensor.

  1. NOTE:
    NOTE:Do not loosen the bolts more than 2 turns.

  1. Special Tool(s): 303-254

  1. Special Tool(s): 303-1310

  1. Special Tool(s): 303-428

  1. Special Tool(s): 100-010
    General Equipment: 2 mm punch

  1. General Equipment: 2 mm punch

  1. NOTE:
    NOTE:Note the position of each component before removal.

  1. NOTE:
    NOTE:Note the position of each component before removal.

  1. NOTE:
    NOTE:Note the position of each component before removal.

  1. NOTE:
    NOTE:Note the position of each component before removal.

  1. NOTE:
    NOTE:Note the position of each component before removal.

Disassembly and Assembly of Subassemblies > < In-vehicle Repair|Engine