Sprinter 2500 V6-3.0L DSL Turbo (2008)
12. Connect the EGR and EGR temperature sensor wiring harness connectors.
13. Connect the coolant hose at the EGR housing.
14. Install the EGR tube to the EGR housing.
CAUTION: Observe the positioning of the oil housing to block gasket. This gasket must be attached to the housing and both oil passages aligned
properly. Failure to do so will result in immediate turbocharger damage upon start up.
15. Install the turbocharger oil housing adaptor.
16. Install the turbocharger.See: Powertrain Management/Fuel Delivery and Air Induction/Turbocharger/Service and Repair/Turbocharger -
Installation
17. Install the right rear engine cover bracket and connect the transmission oil level indicator tube.
18. Install the charge air outlet tube.
19. Install the EGR air control valve assembly.
20. Install the glow plug module.
21. Install the air cleaner cover and air inlet tube.
22. Install the engine cover.
23. Install the strut tower support.
24. Fill the engine with coolant.
25. Connect the negative battery cable.
WARNING: High-pressure fuel lines deliver fuel under extreme pressure from the injection pump to the injectors. This maybe as high as 1350
bar (19,580 psi). Use extreme caution when inspecting for high-pressure fuel leaks. Inspect high-pressure fuel leaks with a sheet of cardboard.
Wear safety goggles and adequate protective clothing when servicing fuel system. Fuel under this amount of pressure can penetrate skin causing
serious or fatal injury.
26. Start the engine, allow to warm, turn the engine off and inspect for leaks.
