Hombre XS Space Cab L4-2.2L CPC (1997)
12. Slide the return spring onto the plunger.
13. Install the plug.
14. Install the starter solenoid and clamp onto the drive end frame.
15. Align the "M" terminal with the field connector.
16. Install the attaching screw.
17. Install the solenoid retaining clamp screws.
Tighten
Tighten the screws to 11 N.m (95 lb. in.).
Frame and Field Assembly
1. Clean the contact surfaces of the brushes with a clean, dry, soft cloth.
2. Clean the commutator with a clean, dry, soft cloth.
3. Push the brushes into the brush holders.
4. Hold the brushes in place while installing the armature.
The armature brake washer can be used to bottom all four brushes in their holders while installing the armature.
5. Release the brushes onto the armature commutator.
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Make sure all four brushes move freely within the holders.
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Make sure all of the brushes contact the commutator.
6. Install the brake washer to the end of the armature assembly.
7. Align the scribe mark on the field frame with the scribe mark on the drive end frame.
8. Install the drain tube to the field frame, if removed.
9. Install the end frame to the field frame.
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If the end frame bearing has no lubrication or looks damaged, install a new end frame bearing.
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Draw the old bearing out, using a suitable puller.
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Recess the new bearing 2 mm (0.08 in.) into the housing.
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The new bearing is pre-lubricated. Do not add lubricant.
10. Install the identification tag over the hole in the end frame with the fluted end around the bearing well.
11. Install the through-bolts in their original locations.
Tighten
Tighten the through bolts to 8.5 N.m (75 lb in.).
12. Install the motor field lead over the motor terminal on the solenoid.
13. Install the field lead attaching nut.
Tighten
Tighten the nut to 11 N.m (95 lb in.).
14. Install the solenoid shield onto the protruding ends of the solenoid attaching screws.
15. Install the shield attaching nuts.
Tighten
Tighten the nuts to 8 N.m (70 lb.in.).
Starter Motor Disassemble
