Workshop Manuals Factory service & repair Kia
01 Relays and Modules02 Sensors and Switches03 Maintenance04 Engine, Cooling and Exhaust05 Powertrain Management06 Transmission and Drivetrain07 Brakes and Traction Control08 Starting and Charging09 Power and Ground Distribution10 Steering and Suspension11 Heating and Air Conditioning12 Restraint Systems13 Accessories and Optional Equipment14 Body and Frame15 Instrument Panel, Gauges and Warning Indicators16 Lighting and Horns17 Windows and Glass18 Wiper and Washer Systems
Kia Rio L4-1.6L (2004)03 · Maintenance
03 · Maintenance

Timing Belt: Diagrams (page 5 of 5)

Make
Kia
Model
Rio
Engine
L4-1.6L
Year
2004
Section
Timing Belt
MaintenanceDiagrams · page 5 of 5
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11. If they are not aligned, remove timing belt and start process from tensioner installation.
12. Measure timing belt deflection by applying moderate pressure midway between camshaft pulleys. If deflection is not correct, repeat from tensioner

installation.
Deflection pressure: 22 lbs. (98 N, 10 kg) 
Deflection: 0.39 - 0.50 inch (11 - 13 mm) 

13. Install lower and upper timing belt covers in that order.

Tightening torque: 5.8 - 8.0 ft. lbs. (7.9 - 10.7 Nm, 0.8 - 1.1 kgf-cm) 

14. Install timing belt guide plate and crankshaft pulley.

Tightening torque: 9.0 - 12.6 ft. lbs. (12.3 - 17.2 Nm, 1.3 - 1.8 kgf-cm) 

15. Install water pump pulley.

Tightening torque: 9.0 - 12.6 ft. lbs. (12.3 - 17.2 Nm, 1.3 - 1.8 kgf-cm) 

16. Install generator belt and adjust the tension.
17. Install P/S and/or A/C drive belt and adjust the tension.
18. Connect negative battery cable.

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Parts & tools for this job For 2004 Kia Rio 1.6L

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