Camshaft idler gears - replace

Operation 1036L20 · Camshaft (2) in top head (1)

1.2 16v

Removing

Proceed with removal - 5530B10 battery - r+r.

Proceed with removal - 1048A32 sleeve from air cleaner to intake manifold - r + r.

Proceed with the removal - 1048A10 air cleaner filtering element - replace

Proceed with removal - 1056B60 single fuel manifold pipe, with injectors - r + r.

Proceed with removal - 1036L40 mount for seal on camshaft in cylinder head extension complete with coil/s - includes cleaning of mating surfaces sealant application.

1. Remove the camshaft protective plugs on the cylinder head extension.

2. Rotate the camshaft, using small movements, and fit the camshaft timing tools.

The camshaft timing adjustment tools are also used as leverage when unscrewing/tightening the rear gear retaining bolts.

1.4 16v

Removing

Proceed with removal - 5530B10 battery - r+r.

Proceed with removal - 1048A32 sleeve from air cleaner to intake manifold - r + r.

Proceed with the removal - 1048A10 air cleaner filtering element - replace

Proceed with removal - 1056B60 single fuel manifold pipe, with injectors - r + r.

Proceed with removal - 1036L40 mount for seal on camshaft in cylinder head extension complete with coil/s - includes cleaning of mating surfaces sealant application.

1. Remove the camshaft protective plugs on the cylinder head extension.

2. Rotate the camshaft, using small movements, and fit the camshaft timing tools.

The camshaft timing adjustment tools are also used as leverage when unscrewing/tightening the rear gear retaining bolts.

1.2 16v

1. Undo bolts (1a) and remove the camshaft idler gears (1b).

1.4 16v

1. Undo bolts (1a) and remove the camshaft idler gears (1b).

1.2 16v

Refitting

1. Place the camshaft idler gears (1a) back in their housings and tighten bolts (1b) to the recommended torque.

1.4 16v

Refitting

1. Place the camshaft idler gears (1a) back in their housings and tighten bolts (1b) to the recommended torque.

1.2 16v

1. Remove the camshaft timing tools.

2. Tighten the camshaft protective plugs on the cylinder head extension to the specified torque.

1.4 16v

1. Remove the camshaft timing tools.

2. Tighten the camshaft protective plugs on the cylinder head extension to the specified torque.

1.2 16v

Proceed with refitting - 1036L40 mount for seal on camshaft in cylinder head extension complete with coil/s - includes cleaning of mating surfaces sealant application.

Proceed with refitting - 1056B60 single fuel manifold pipe, with injectors - r + r.

Proceed with the refitting - 1048A10 air cleaner filtering element - replace

Proceed with refitting - 1048A32 sleeve from air cleaner to intake manifold - r + r.

Proceed with refitting - 5530B10 battery - r+r.

1.4 16v

Proceed with refitting - 1036L40 mount for seal on camshaft in cylinder head extension complete with coil/s - includes cleaning of mating surfaces sealant application.

Proceed with refitting - 1056B60 single fuel manifold pipe, with injectors - r + r.

Proceed with the refitting - 1048A10 air cleaner filtering element - replace

Proceed with refitting - 1048A32 sleeve from air cleaner to intake manifold - r + r.

Proceed with refitting - 5530B10 battery - r+r.