Toothed drive pulley - r + r with timing belt removed

Operation 1032B44 · Belt timing system

1.2 8v

Removing

1. Remove the plug on the flywheel protective casing.

2. Unscrew the bolt securing the flywheel protective case.

1.2 16v

Removing

1. Remove the flywheel housing protective plug.

2. Unscrew the bolt securing the flywheel protective case.

1.4 16v

Removing

1. Remove the flywheel housing protective plug.

2. Unscrew the bolt securing the flywheel protective case.

1.2 8v

1. Fit the flywheel lock (1a) and fix it using the bolt (1b) removed previously.

1.2 16v

1. Fit the flywheel lock (1a) and fix it using the bolt (1b) removed previously.

1.4 16v

1. Fit the flywheel lock (1a) and fix it using the bolt (1b) removed previously.

1.2 8v

1. Fit the tool.

2. Undo the bolt fixing the toothed drive pulley.

Remove the tool.

3. Remove the toothed drive pulley.

1.2 16v

1. Fit the tool.

Although the flywheel lock has been inserted, this operation is necessary to lock the pulley to prevent it twisting during bolt loosening/itghtening and causing damage to the internal locating dowel.

2. Undo the bolt fixing the toothed drive pulley.

Remove the tool.

3. Remove the toothed drive pulley.

1.4 16v

1. Fit the tool.

Although the flywheel lock has been inserted, this operation is necessary to lock the pulley to prevent it twisting during bolt loosening/itghtening and causing damage to the internal locating dowel.

2. Undo the bolt fixing the toothed drive pulley.

Remove the tool.

3. Remove the toothed drive pulley.

1.2 8v

Refitting

1. Place the drive pulley back in its housing.

2. Fit the tool.

3. Tighten the bolt fixing the toothed drive pulley to the recommended torque.

Remove the tool.

1.2 16v

Refitting

1. Place the drive pulley back in its housing.

2. Fit the tool.

3. Tighten the bolt fixing the toothed drive pulley to the recommended torque.

Remove the tool.

1.4 16v

Refitting

1. Place the drive pulley back in its housing.

2. Fit the tool.

3. Tighten the bolt fixing the toothed drive pulley to the recommended torque.

Remove the tool.

1.2 8v

Undo the bolt and remove the flywheel locking tool.

Tighten the flywheel protective casing retaining bolt.

Refit the protective plug on the flywheel protective casing.

1.2 16v

Undo the bolt and remove the flywheel locking tool.

Tighten the flywheel protective casing retaining bolt.

Refit the protective plug to the flywheel protective casing.

1.4 16v

Undo the bolt and remove the flywheel locking tool.

Tighten the flywheel protective casing retaining bolt.

Refit the protective plug to the flywheel protective casing.