Discovery II
ENGINE - V8
12-2-42 REPAIRS
Refit
1. Clean mating faces of timing gear cover and
cylinder block. Clean dowels and dowel holes.
Ensure bolt holes are clean and dry, remove all
traces of sealant from bolt threads.
2. Fit new gasket, dry, to dowels in cylinder block.
3. Locate tool LRT-12-090 on timing cover and oil
pump drive gear.
4. Position timing cover to cylinder block and at
the same time, rotate tool LRT-12-090 until
drive gear keyway is aligned with Woodruff key.
5. Remove tool LRT-12-090.
6. Apply sealant, Part Number STC 50552 to
threads of timing cover bolts, fit bolts and
working in the sequence illustrated, tighten to
22 Nm (17 lbf.ft) . Ensure CMP sensor multiplug
bracket is secured by bolt.
7. If fitted: Fit new 'O' ring to oil cooler pipe,
connect pipe to timing gear cover and tighten
union to 15 Nm (11 lbf.ft).
8. Connect multiplug to oil pressure switch.
9. Connect multiplug to CMP sensor.
10. Connect coolant hose to coolant pump and
secure with clip.
11. Ensure mating faces of PAS pump pulley and
drive flange are clean, fit pulley and tighten
bolts to 22 Nm (16 lbf.ft).
12. Remove all traces of thread locking material
from coolant pump pulley drive flange bolt
holes using an M8 tap.
13. Ensure mating faces of coolant pump pulley
and drive flange are clean, fit pulley and tighten
new Patchlok bolts to 22 Nm (16 lbf.ft).
14. Ensure mating faces of oil filter and adaptor are
clean, smear clean engine oil onto seal and fit
filter.
15. Fit timing gear cover oil seal.
ENGINE - V8, REPAIRS, Seal - cover
16. Fit oil pick-up strainer.
ENGINE - V8, REPAIRS, Strainer -
17. Refill cooling system.