300Tdi Discovery
TRANSFER GEARBOX
3
REPAIR
Refit
36. Select ’P’ in main gearbox, with low range and
differential lock selected in transfer gearbox.
37. Secure transfer gearbox to adaptor plate on
lifting hoist.
38. Ensure joint faces of transfer and main
gearboxes are clean and guide studs 18G 1425
are fitted.
39. Raise hoist until transfer gearbox can be located
over guide studs to main gearbox. At the same
time locate high/low lower link to yoke.
40. Remove guide studs and secure transfer
gearbox to main gearbox.
41. Complete refitting by reversing removal
procedure, noting the following important points.
42. After removal of adaptor plate from transfer
gearbox, clean threads of four bottom cover
bolts, coat threads with Loctite 290 and fit
together with spring washers. Tighten to
25Nm
43. Add correct grade of oil to transfer gearbox to oil
level plug hole.
See LUBRICANTS, FLUIDS
AND CAPACITIES, Information,
Recommended Lubricants and Fluids
44. Check main gearbox oil level.
45. Check operation of parking brake and adjust as
necessary.
See SECTION 10, Maintenance,
Vehicle Interior