Fuel filter
- Make
- Mini
- Model
- Mini Workshop Manual
- Year
- 1996–2000
- Section
- Repairs › Fuel filter
Fuel delivery systemFuel filter
FUEL FILTER
Service repair no - 19.25.02
Remove
- Disconnect battery earth lead.
- Raise rear of vehicle, one side.
WARNING: Support on safety stands.
- Position absorbent cloth around fuel pipe union.
- Loosen union to relieve fuel pressure.
CAUTION: To prevent damage to fuel system pipes and components, use two spanners when loosening or tightening unions.
- Disconnect fuel outlet pipe from fuel filter.
- Position absorbent cloth around fuel filter union.
- Loosen union and allow fuel to seep into cloth.
- Disconnect fuel inlet pipe from fuel filter.
CAUTION: Plug the connections.
- Remove 2 bolts securing fuel filter to subframe.
- Remove fuel filter and bracket.
Do not carry out further dismantling if component is removed for access only.
- Remove bolt securing bracket to fuel filter.
- Remove bracket from fuel filter.
- Remove inlet pipe adapter union from fuel filter and discard ’O’ ring.
- Lubricate new ’O’ ring with silicone grease and fit to fuel filter.
- Fit inlet pipe adapter union to fuel filter and tighten to 30 Nm.
- Fit bracket to fuel filter and secure with bolt.
Refit
- Clean fuel filter and fuel pipe unions.
- Position fuel filter and bracket to subframe, fit bolts and tighten to 9 Nm.
- Remove plugs from fuel pipes.
- Connect fuel pipes to filter and tighten unions to 30 Nm.
- Connect battery earth lead.
- Remove stand(s) and lower vehicle.
Parts & tools for this job For 1996 Mini Mini
- PARTFuel filterSearch: Mini Mini 1996 fuel filter
- TOOLFuel pressure test kitSearch: fuel pressure test kit
- TOOLFuel line disconnect toolSearch: fuel line disconnect tool
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