Workshop Manuals Factory service & repair Mini
01 Introduction02 General information03 Information04 Engine05 Emission control06 Engine management system - MEMS07 Fuel delivery system08 Cooling system09 Manifold & exhaust systems10 Clutch11 Manual gearbox12 Drive shafts13 Steering14 Suspension15 Brakes16 Restraint systems17 Body18 Heating & ventilation19 Wipers & washers20 Electrical21 Instruments
Mini Mini Workshop Manual (1996-2000)07 · Fuel delivery system
07 · Engine

Fuel tank breather valve

Make
Mini
Model
Mini Workshop Manual
Year
1996–2000
Section
Repairs › Fuel tank breather valve
Fuel delivery systemFuel tank breather valve
Diagram
  1. Using tool 18G 1467 remove fuel gauge sender unit and discard seal.

Refit

  1. Clean mating faces of fuel tank and sender unit.
  2. Using a new seal fit sender unit to fuel tank.
  3. Clean mating faces of fuel pump and fuel tank.
  4. Using a new seal fit the fuel pump to fuel tank.
  5. Fit nuts securing fuel pump to fuel tank and tighten to 9 Nm.
  6. Fit breather valve to fuel tank, fit nut and tighten to 9 Nm.
  7. Connect breather hose to fuel tank and secure with clip.
  8. Secure hose to clips on tank.
  9. Fit seal to filler neck.
  10. Position tank in vehicle.
  11. Connect breather hose to pipe and secure with clip.
  12. Connect multiplug to fuel pump.
  13. Manoeuvre tank into position and position restraining strap.
  14. Fit and tighten strap retaining bolt.
  15. Connect fuel feed and return hoses and to fuel tank and secure with clips.
  16. Connect Lucars to sender unit.
  17. Fit fuel tank side cover and secure with studs.
  18. Fit spare wheel.
  19. Refill fuel tank with fuel.
  20. Connect battery earth lead.

FUEL TANK BREATHER VALVE

Service repair no - 19.55.25

Remove

  1. Disconnect battery earth lead.
  2. Remove fuel tank. See this section.
Fuel tank breather valve – Remove fuel tank. See this section.
  1. Release clip and disconnect breather hose from fuel tank.
  2. Release breather pipe from clips.
  3. Remove nut securing bracket and remove two way valve assembly.

CAUTION: Plug the connections.

Refit

  1. Fit two way valve and bracket to fuel tank. Fit nut and tighten to 9 Nm.
  2. Connect two way valve hose to fuel tank and secure with clip.
  3. Secure hose in clips.
  4. Refit fuel tank. See this section.

Parts & tools for this job For 1996 Mini Mini

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