Montero V6-3.8L SOHC (2005): Engine, Cooling and Exhaust

Also for this vehicle: Montero 4WD L4-2555cc 2.6L SOHC (1984), Montero 4WD V6-2972cc 3.0L SOHC (1991), Montero 4WD V6-3.5L SOHC (1998), Montero Endeavor 4WD V6-3.5L SOHC (2000), Montero LS 4WD V6-2972cc 3.0L SOHC 12 Valve (1994), Montero LS 4WD V6-2972cc 3.0L SOHC 24 Valve (1996), Montero LS 4WD V6-3.5L SOHC (1997), Montero LTD 4WD V6-3.5L SOHC (2002), Montero Sport 2WD V6-3.0L SOHC (1997), Montero Sport ES 2WD L4-2.4L SOHC (1999), Montero Sport ES 2WD V6-3.0L SOHC (2001), Montero Sport ES 4WD V6-3.0L SOHC (2002), Montero Sport LS 2WD V6-3.0L SOHC (1998), Montero Sport LS 4WD V6-3.0L SOHC (1999), Montero Sport LTD 2WD V6-3.5L SOHC (2000), Montero Sport LTD 4WD V6-3.5L SOHC (1999), Montero Sport V6-3.0L SOHC (2003), Montero Sport V6-3.5L SOHC (2004), Montero Sport XLS 2WD V6-3.0L SOHC (1998), Montero Sport XLS 2WD V6-3.5L SOHC (2002), Montero Sport XLS 4WD V6-3.0L SOHC (1999), Montero Sport XLS 4WD V6-3.5L SOHC (2002), Montero Sport XS 2WD V6-3.5L SOHC (2001), Montero SR 4WD V6-3.5L DOHC (1995), Montero SR 4WD V6-3.5L SOHC (1997), Montero XLS 4WD V6-3.5L SOHC (2001).

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1. 01Relays and ModulesRelays and Modules: Sections
2. 02Sensors and SwitchesSensors and Switches: Sections
3. 03MaintenanceMaintenance: Sections
4. 04Engine, Cooling and ExhaustEngine, Cooling and Exhaust: Sections
   • Engine120 pages

     • Compression Check › System Information › Specifications2
     • Camshaft, Lifters and Push Rods11 pages

       • Camshaft Gear/Sprocket › Component Information › Specifications
       • Camshaft, Engine › Component Information › Diagrams23456
       • Lifter / Lash Adjuster, Valve › Component Information › Technical Service Bulletins › Engine - Valve Lifter Noise Diagnosis234
     • Cylinder Block Assembly9 pages

       • Connecting Rod Bearing › Component Information › Specifications2
       • Connecting Rod, Engine › Component Information › Technical Service Bulletins › Engine - Connecting Rod Identification Revision2
       • Crankshaft Main Bearing › Component Information › Specifications
       • Crankshaft, Engine › Component Information › Specifications
       • Harmonic Balancer - Crankshaft Pulley › Component Information › Specifications
       • Piston, Engine › Component Information › Specifications
       • Piston Ring, Engine › Component Information › Specifications
     • Cylinder Head Assembly2 pages

       • Valve Clearance › System Information › Specifications
       • Fuel Pressure Release › System Information › Service and Repair
     • Drive Belts, Mounts, Brackets and Accessories7 pages

       • Drive Belt › Component Information › Technical Service Bulletins › A/C - Inoperative/A/C Light Blinks
       • Engine Mount › Component Information › Specifications23456
     • Engine Lubrication25 pages

       • Engine Oil Pressure › Component Information › Specifications23
       • Engine Oil › Component Information4 pages

         • Technical Service Bulletins › Engine - Using Low-Quality Engine Oil2
         • Specifications › Capacity Specifications2
       • Oil Filter, Engine › Component Information › Service and Repair
       • Oil Pan, Engine › Component Information › Specifications234
       • Oil Pressure Warning Lamp/Indicator › Component Information › Diagrams › Diagram Information and Instructions2345678910
       • Oil Pump, Engine › Engine Oil Pressure › Component Information › Specifications23
     • Intake Manifold › Component Information5 pages

       • Specifications › Fastener Tightening Specifications2
       • Testing and Inspection › Intake Manifold Tuning Solenoid Check23
     • Lamps and Indicators - Engine › Oil Pressure Warning Lamp/Indicator › Component Information › Diagrams › Diagram Information and Instructions2345678910
     • Seals and Gaskets, Engine14 pages

       • Camshaft Oil Seal › Component Information › Diagrams23
       • Crankshaft Main Bearing Seal › Component Information › Diagrams23
       • Cylinder Head Gasket › Component Information › Diagrams2345
       • Front Crankshaft Seal › Component Information › Diagrams23
     • Timing Components14 pages

       • Camshaft Gear/Sprocket › Component Information › Specifications
       • Timing Belt › Component Information › Specifications234567891011
       • Timing Belt Tensioner › Component Information › Specifications
       • Timing Component Alignment Marks › Component Information › Locations
     • Tune-up and Engine Performance Checks19 pages

       • Fuel Pressure › System Information › Specifications234
       • Air/Fuel Mixture › System Information › System Diagnosis
       • Idle Speed › System Information › Specifications › Electrical Specifications2
       • Air Cleaner Housing › Air Filter Element › Component Information › Diagrams
       • Fuel Filter › Fuel Pressure Release › System Information › Service and Repair
       • Firing Order › Component Information › Specifications
       • Ignition Timing › Number One Cylinder › Component Information › Locations
       • Ignition Cable › Component Information › Testing and Inspection › Spark Plug Cable Resistance Check2
       • Spark Plug › Component Information3 pages

         • Technical Service Bulletins › Engine - Fouled Spark Plugs Causing Misfire
         • Testing and Inspection › Spark Plug Check and Cleaning2
       • Compression Check › System Information › Specifications2
       • Valve Clearance › System Information › Specifications
     • Water Pump › Component Information › Technical Service Bulletins › Cooling System - Water Pump Leak Inspection2
   • Cooling System56 pages

     • Coolant › Component Information3 pages

       • Technical Service Bulletins › Cooling - Coolant Leak Update
       • Specifications › Capacity Specifications2
     • Coolant Line/Hose › Component Information › Diagrams23
     • Radiator Cooling Fan7 pages

       • Radiator Cooling Fan Motor › Component Information › Diagrams › Diagram Information and Instructions2
       • Radiator Cooling Fan Temperature Sensor / Switch › Component Information5 pages

         • Testing and Inspection › Rear Fan Switch Check23
         • Service and Repair › Rear Heater Switch and Front Rear Fan Switch2
     • Engine - Coolant Temperature Sensor/Switch13 pages

       • Coolant Temperature Sensor / Switch HVAC › Component Information › Locations2
       • Coolant Temperature Sensor/Switch (For Computer) › Component Information › Specifications23
       • Radiator Cooling Fan Temperature Sensor / Switch › Component Information5 pages

         • Testing and Inspection › Rear Fan Switch Check23
         • Service and Repair › Rear Heater Switch and Front Rear Fan Switch2
       • Temperature Sensor (Gauge) › Component Information › Testing and Inspection › Outside Air Temperature Sensor Check23
     • Heater Core › Component Information › Service and Repair
     • Lamps and Indicators - Cooling System › Temperature Gauge › Component Information › Specifications › Electrical Specifications23
     • Radiator › Component Information › Diagrams23
     • Radiator Cap › Component Information › Testing and Inspection
     • Sensors and Switches - Cooling System › Engine - Coolant Temperature Sensor/Switch13 pages

       • Coolant Temperature Sensor / Switch HVAC › Component Information › Locations2
       • Coolant Temperature Sensor/Switch (For Computer) › Component Information › Specifications23
       • Radiator Cooling Fan Temperature Sensor / Switch › Component Information5 pages

         • Testing and Inspection › Rear Fan Switch Check23
         • Service and Repair › Rear Heater Switch and Front Rear Fan Switch2
       • Temperature Sensor (Gauge) › Component Information › Testing and Inspection › Outside Air Temperature Sensor Check23
     • Temperature Gauge › Component Information › Specifications › Electrical Specifications23
     • Thermostat, Engine Cooling › Component Information › Specifications234
     • Water Pump › Component Information › Technical Service Bulletins › Cooling System - Water Pump Leak Inspection2
   • Exhaust System7 pages

     • Exhaust Manifold › Component Information › Specifications23
     • Exhaust Pipe › Component Information › Service and Repair2
     • Muffler › Component Information › Service and Repair2
5. 05Powertrain ManagementPowertrain Management: Sections
6. 06Transmission and DrivetrainTransmission and Drivetrain: Sections
7. 07Brakes and Traction ControlBrakes and Traction Control: Sections
8. 08Starting and ChargingStarting and Charging: Sections
9. 09Power and Ground DistributionPower and Ground Distribution: Sections
10. 10Steering and SuspensionSteering and Suspension: Sections
11. 11Heating and Air ConditioningHeating and Air Conditioning: Sections
12. 12Restraint SystemsRestraint Systems: Sections
13. 13Accessories and Optional EquipmentAccessories and Optional Equipment: Sections
14. 14Body and FrameBody and Frame: Sections
15. 15Cruise ControlCruise Control: Sections
16. 16Instrument Panel, Gauges and Warning IndicatorsInstrument Panel, Gauges and Warning Indicators: Sections
17. 17Lighting and HornsLighting and Horns: Sections
18. 18Windows and GlassWindows and Glass: Sections
19. 19Wiper and Washer SystemsWiper and Washer Systems: Sections