Montero Sport 2WD V6-3.0L SOHC (1997)
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If the shaft turns or locks in both directions, replace the one-way clutch.
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If the shaft turns counterclockwise while it doesn't turn clockwise, the one-way clutch may have been assembled in the reverse direction.
Overdrive Direct Clutch Piston Stroke
1. Install the oil pump to the torque converter. Install the overdrive direct clutch assembly to the oil pump.
2. Using a dial gauge, measure the piston stroke by applying compressed air (400 - 800 kPa, 57 - 113 psi) into the oil hole of the oil pump as
shown and then releasing the air.
Standard value: 1.85 - 2.15 rum (0.073 - 0.084 inch)
If the stroke is out of this range, replace the clutch flange with an appropriate one so that the stroke becomes within this range.
NOTE: When selecting the flange, aim at the center of the range.
ASSEMBLY
Assembly in reverse order as Disassembly.
NOTE: Assembly service points as follows:
A. Overdrive planetary gear thrust washer No. 3 installation. (23)
1. Install the thrust washer so that its oil groove is oriented to the front side.
B. Overdrive one-way clutch installation. (22)
1. Install the clutch so that its claw openings are oriented to the front side as illustrated.
