Sunfire L4-138 2.3L DOHC VIN D MFI (1995): Engine, Cooling and Exhaust

Also for this vehicle: Sunfire L4-144 2.4L DOHC VIN T SFI (2001), Sunfire L4-2.2L VIN 4 (1996), Sunfire L4-2.2L VIN F (2002).

Choose Sections to see everything in a chapter, or a chapter title to start at its first page.

1. 01Relays and ModulesRelays and Modules: Sections
2. 02Sensors and SwitchesSensors and Switches: Sections
3. 03MaintenanceMaintenance: Sections
4. 04Engine, Cooling and ExhaustEngine, Cooling and Exhaust: Sections
   • Engine181 pages

     • Compression Check › System Information › Specifications
     • Camshaft, Lifters and Push Rods6 pages

       • Camshaft, Engine › Component Information › Specifications2345
       • Rocker Arm Assembly › Component Information › Adjustments
     • Cylinder Block Assembly9 pages

       • Balance Shaft › Component Information › Service and Repair2
       • Connecting Rod, Engine › Component Information › Specifications
       • Crankshaft Main Bearing › Component Information › Service and Repair
       • Crankshaft, Engine › Component Information › Specifications › Main Bearing Torque Specifications2
       • Piston, Engine › Component Information3 pages

         • Specifications
         • Service and Repair › Oversize Availability2
     • Cylinder Head Assembly7 pages

       • Valve Clearance › System Information › Specifications2
       • Fuel Pressure Release › System Information › Service and Repair
       • Rocker Arm Assembly › Component Information › Adjustments
       • Valve Spring › Component Information › Specifications
       • Valve, Intake/Exhaust › Component Information › Specifications2
     • Drive Belts, Mounts, Brackets and Accessories15 pages

       • Drive Belt › Component Information › Technical Service Bulletins › Engine - Drive Belt Misalignment Diagnostics234
       • Engine Mount › Component Information11 pages

         • Technical Service Bulletins8 pages

           • All Technical Service Bulletins:3 pages

             • 636108 › Apr › 96 › Engine Mount Torque Strut - Revised Torque
             • 636107 › Feb › 96 › Engine/Transaxle - Excessive Engine Roll
             • 536104 › Oct › 95 › Engine Mount Bracket - Revised Torque Specifications
           • Customer Interest: › 636107 › Feb › 96 › Engine/Transaxle - Excessive Engine Roll
           • All Other Service Bulletins for Engine Mount: › 09-06-03-004D › Dec › 10 › Electrical - MIL ON/DTC's Set By Various Control Modules234
           • All Other Service Bulletins for Engine Mount: › 09-06-03-004D › Dec › 10 › Electrical - MIL ON/DTC's Set By Various Control Modules
         • Service and Repair › Engine Mount Replacement23
     • Engine Lubrication57 pages

       • Engine Oil Pressure › Component Information › Technical Service Bulletins4 pages

         • All Technical Service Bulletins for Engine Oil Pressure: › 77-61-09B › Oct › 97 › Engine - Rough Idle/Miss/Cold Stall/High Oil Pressure2
         • Customer Interest for Engine Oil Pressure: › 77-61-09B › Oct › 97 › Engine - Rough Idle/Miss/Cold Stall/High Oil Pressure2
       • Engine Oil › Component Information4 pages

         • Technical Service Bulletins › Engine - GM dexos 1 and dexos 2(R) Oil Specifications23
         • Specifications › Capacity Specifications
       • Oil Filter, Engine › Component Information › Technical Service Bulletins › Engine - Noise/Damage Oil Filter Application Importance
       • Oil Level Warning Indicator › Component Information › Description and Operation
       • Oil Level Switch <--> [Oil Level Sensor] › Component Information35 pages

         • Specifications2
         • Diagrams › Diagram Information and Instructions234567891011121314151617181920…33
       • Oil Pan, Engine › Component Information › Service and Repair
       • Oil Pressure Gauge › Component Information › Description and Operation2
       • Oil Pressure Switch (For Fuel Pump) › Component Information › Locations234
       • Oil Pump, Engine › Engine Oil Pressure › Component Information › Technical Service Bulletins4 pages

         • All Technical Service Bulletins for Engine Oil Pressure: › 77-61-09B › Oct › 97 › Engine - Rough Idle/Miss/Cold Stall/High Oil Pressure2
         • Customer Interest for Engine Oil Pressure: › 77-61-09B › Oct › 97 › Engine - Rough Idle/Miss/Cold Stall/High Oil Pressure2
       • Oil Temperature Gauge › Component Information › Testing and Inspection
     • Intake Manifold › Component Information › Technical Service Bulletins › Engine - Intake Manifold Inspection/Replacement
     • Lamps and Indicators - Engine4 pages

       • Oil Level Warning Indicator › Component Information › Description and Operation
       • Oil Pressure Gauge › Component Information › Description and Operation2
       • Oil Temperature Gauge › Component Information › Testing and Inspection
     • Seals and Gaskets, Engine › Crankshaft Main Bearing Seal › Component Information › Service and Repair
     • Sensors and Switches - Engine39 pages

       • Oil Level Switch <--> [Oil Level Sensor] › Component Information35 pages

         • Specifications2
         • Diagrams › Diagram Information and Instructions234567891011121314151617181920…33
       • Oil Pressure Switch (For Fuel Pump) › Component Information › Locations234
     • Timing Components13 pages

       • Balance Shaft › Component Information › Service and Repair2
       • Timing Chain › Component Information › Service and Repair › Interference Engine234567891011
     • Tune-up and Engine Performance Checks26 pages

       • Fuel Pressure › Diagnostic Connector - Fuel Pump › Component Information › Locations
       • Air/Fuel Mixture › System Information › Specifications2
       • Idle Speed › System Information › Technical Service Bulletins4 pages

         • Customer Interest for Idle Speed: › 77-61-09B › Oct › 97 › Engine - Rough Idle/Miss/Cold Stall/High Oil Pressure2
         • All Technical Service Bulletins for Idle Speed: › 77-61-09B › Oct › 97 › Engine - Rough Idle/Miss/Cold Stall/High Oil Pressure2
       • Air Cleaner Housing7 pages

         • Air Cleaner Fresh Air Duct/Hose › Component Information › Service and Repair › Resonator and Duct Assembly23
         • Air Filter Element › Component Information › Technical Service Bulletins4 pages

           • Customer Interest for Air Filter Element: › 04-07-30-013B › Feb › 07 › Engine, A/T - Shift/Driveability Concerns/MIL ON2
           • All Technical Service Bulletins for Air Filter Element: › 04-07-30-013B › Feb › 07 › Engine, A/T - Shift/Driveability Concerns/MIL ON2
       • Fuel Filter › Fuel Pressure Release › System Information › Service and Repair
       • Firing Order › Component Information › Specifications › Ignition Firing Order
       • Ignition Timing2 pages

         • Number One Cylinder › Component Information › Locations › Number 1 Cylinder Location
         • Timing Marks and Indicators › System Information › Locations
       • Spark Plug › Component Information › Specifications2345
       • Compression Check › System Information › Specifications
       • Valve Clearance › System Information › Specifications2
     • Water Pump › Component Information › Service and Repair2
   • Cooling System218 pages

     • Coolant › Component Information › Technical Service Bulletins › Cooling System - Coolant Recycling Information23456
     • Coolant Level Indicator Lamp › Component Information › Description and Operation
     • Coolant Level Switch <--> [Coolant Level Sensor] › Component Information35 pages

       • Locations › Coolant Level Sensor2
       • Diagrams › Diagram Information and Instructions234567891011121314151617181920…33
     • Coolant Reservoir › Component Information › Locations
     • Radiator Cooling Fan41 pages

       • Radiator Cooling Fan Motor › Component Information37 pages

         • Locations › Component Locations2
         • Diagrams › Diagram Information and Instructions234567891011121314151617181920…35
       • Fan Clutch › Component Information › Description and Operation234
     • Engine - Coolant Temperature Sensor/Switch38 pages

       • Coolant Temperature Sensor/Switch (For Computer) › Component Information36 pages

         • Specifications
         • Locations › Component Locations2
         • Diagrams › Diagram Information and Instructions234567891011121314151617181920…33
       • Temperature Sensor (Gauge) › Component Information › Locations
       • Temperature Switch (Warning Indicator) › Component Information › Description and Operation
     • Heater Core › Component Information7 pages

       • Technical Service Bulletins › Cooling System, A/C - Aluminum Heater Cores/Radiators23
       • Service and Repair › With Air Conditioning234
     • Lamps and Indicators - Cooling System3 pages

       • Coolant Level Indicator Lamp › Component Information › Description and Operation
       • Temperature Gauge › Component Information › Description and Operation
       • Temperature Warning Lamp/Indicator, Engine Cooling › Component Information › Description and Operation
     • Radiator › Component Information › Technical Service Bulletins › Cooling System, A/C - Aluminum Heater Cores/Radiators23456
     • Sensors and Switches - Cooling System73 pages

       • Coolant Level Switch <--> [Coolant Level Sensor] › Component Information35 pages

         • Locations › Coolant Level Sensor2
         • Diagrams › Diagram Information and Instructions234567891011121314151617181920…33
       • Engine - Coolant Temperature Sensor/Switch38 pages

         • Coolant Temperature Sensor/Switch (For Computer) › Component Information36 pages

           • Specifications
           • Locations › Component Locations2
           • Diagrams › Diagram Information and Instructions234567891011121314151617181920…33
         • Temperature Sensor (Gauge) › Component Information › Locations
         • Temperature Switch (Warning Indicator) › Component Information › Description and Operation
     • Temperature Gauge › Component Information › Description and Operation
     • Temperature Warning Lamp/Indicator, Engine Cooling › Component Information › Description and Operation
     • Thermostat, Engine Cooling › Component Information › Specifications23
     • Water Pump › Component Information › Service and Repair2
   • Exhaust System13 pages

     • Catalytic Converter › Component Information › Specifications23
     • Exhaust Manifold › Component Information › Specifications23
     • Exhaust Pipe › Component Information › Specifications
     • Exhaust Pipe/Muffler Hanger › Component Information › Specifications
     • Heat Shield, Exhaust › Component Information › Specifications
     • Muffler › Component Information › Technical Service Bulletins4 pages

       • Customer Interest for Muffler: › 33-17-01A › Dec › 97 › Exhaust System - Paint Peeling from Painted Muffler2
       • All Technical Service Bulletins for Muffler: › 33-17-01A › Dec › 97 › Exhaust System - Paint Peeling from Painted Muffler2
5. 05Powertrain ManagementPowertrain Management: Sections
6. 06Transmission and DrivetrainTransmission and Drivetrain: Sections
7. 07Brakes and Traction ControlBrakes and Traction Control: Sections
8. 08Starting and ChargingStarting and Charging: Sections
9. 09Power and Ground DistributionPower and Ground Distribution: Sections
10. 10Steering and SuspensionSteering and Suspension: Sections
11. 11Heating and Air ConditioningHeating and Air Conditioning: Sections
12. 12Restraint SystemsRestraint Systems: Sections
13. 13Accessories and Optional EquipmentAccessories and Optional Equipment: Sections
14. 14Body and FrameBody and Frame: Sections
15. 15Cruise ControlCruise Control: Sections
16. 16Instrument Panel, Gauges and Warning IndicatorsInstrument Panel, Gauges and Warning Indicators: Sections
17. 17Lighting and HornsLighting and Horns: Sections
18. 18Windows and GlassWindows and Glass: Sections
19. 19Wiper and Washer SystemsWiper and Washer Systems: Sections