Sunfire L4-138 2.3L DOHC VIN D MFI (1995): Transmission and Drivetrain

Also for this vehicle: Sunfire L4-144 2.4L DOHC VIN T SFI (2001), Sunfire L4-2.2L VIN 4 (1996), Sunfire L4-2.2L VIN F (2002).

Diagnostics Maintenance Engine Transmission Brakes Electrical Steering & suspension Heating & A/C Body & interior

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01Relays and Modules Relays and Modules: Sections
02Sensors and Switches Sensors and Switches: Sections
03Maintenance Maintenance: Sections
04Engine, Cooling and Exhaust Engine, Cooling and Exhaust: Sections
05Powertrain Management Powertrain Management: Sections
06Transmission and Drivetrain Transmission and Drivetrain: Sections
- Actuators and Solenoids - Transmission and Drivetrain › Actuators and Solenoids - A/T53 pages
  - Pressure Regulating Solenoid, A/T › Component Information › Technical Service Bulletins6 pages
    Customer Interest for Pressure Regulating Solenoid: › 03-07-30-021A › Nov › 03 › A/T - Shift Flare/DTC's Set/SES Lamp ON2 3
    All Technical Service Bulletins for Pressure Regulating Solenoid: › 03-07-30-021A › Nov › 03 › A/T - Shift Flare/DTC's Set/SES Lamp ON2 3
  - Shift Interlock Solenoid › Component Information › Locations
  - Torque Converter Clutch Solenoid, A/T › Component Information46 pages
    Specifications
    Locations › 3T40 Automatic Transaxle2 3
    Diagrams › Diagram Information and Instructions2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20…33
    Service and Repair › 3T40 Automatic Transaxle2 3 4 5 6 7 8 9
- Automatic Transmission/Transaxle249 pages
  - Actuators and Solenoids - A/T53 pages
    Pressure Regulating Solenoid, A/T › Component Information › Technical Service Bulletins6 pages
    All Technical Service Bulletins for Pressure Regulating Solenoid: › 03-07-30-021A › Nov › 03 › A/T - Shift Flare/DTC's Set/SES Lamp ON2 3
    Customer Interest for Pressure Regulating Solenoid: › 03-07-30-021A › Nov › 03 › A/T - Shift Flare/DTC's Set/SES Lamp ON2 3
    Shift Interlock Solenoid › Component Information › Locations
    Torque Converter Clutch Solenoid, A/T › Component Information46 pages
    Specifications
    Locations › 3T40 Automatic Transaxle2 3
    Diagrams › Diagram Information and Instructions2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20…33
    Service and Repair › 3T40 Automatic Transaxle2 3 4 5 6 7 8 9
  - Band Apply Servo, A/T › Component Information › Service and Repair
  - Brake Switch - TCC › Component Information › Locations › TCC/BTSI Switch Connector (Blue)2
  - Case, A/T › Component Information5 pages
    Specifications
    Service and Repair › 3T40 Automatic Transaxle2 3 4
  - Channel Plate, A/T › Component Information › Technical Service Bulletins › A/T Control - DTC P0756 Diagnostic Tips
  - Clutch, A/T › Component Information › Technical Service Bulletins16 pages
    All Technical Service Bulletins for Clutch:8 pages
    08-07-30-027 › Jun › 08 › A/T - No Movement in Drive or 3rd Gear2 3
    03-07-30-006 › Mar › 03 › A/T - 4T40-E/4T45-T Engineering Changes
    677160 › Feb › 97 › A/T - Delay Engagement into Drive After Cold Soak2 3 4
    Customer Interest:7 pages
    08-07-30-027 › Jun › 08 › A/T - No Movement in Drive or 3rd Gear2 3
    677160 › Feb › 97 › A/T - Delay Engagement into Drive After Cold Soak2 3 4
    All Other Service Bulletins for Clutch: › 03-07-30-006 › Mar › 03 › A/T - 4T40-E/4T45-T Engineering Changes
  - Automatic Transmission Dipstick - Dipstick Tube › Component Information › Specifications
  - Fill Plug, A/T › Component Information › Locations › 3T402
  - Fluid - A/T › Component Information21 pages
    Technical Service Bulletins › A/T - DEXRON(R)-VI Fluid Information2 3 4 5 6
    Specifications › Capacity Specifications2
    Locations › 3T402
    Description and Operation › 3T402
    Testing and Inspection › Transaxle Oil Information2 3 4 5 6 7
    Service and Repair › Fluid Change2
  - Fluid Line/Hose, A/T › Component Information › Specifications
  - Fluid Pan, A/T › Component Information › Specifications
  - Fluid Pressure Sensor/Switch, A/T › Component Information › Specifications
  - Fluid Pump, A/T › Component Information › Specifications
  - Governor, A/T › Component Information › Service and Repair
  - Lamps and Indicators - A/T › Shift Indicator › Component Information › Technical Service Bulletins16 pages
    All Technical Service Bulletins for Shift Indicator: › 95-C-64 › Feb › 96 › Recall - Shift Indicator Display May Not Be Visible2 3 4 5 6 7 8
    Recalls for Shift Indicator: › 95-C-64 › Feb › 96 › Recall - Shift Indicator Display May Not Be Visible2 3 4 5 6 7 8
  - Output Shaft, A/T › Component Information › Technical Service Bulletins › A/T - 2-3 Upshift or 3-2 Downshift Clunk Noise
  - Parking Pawl, A/T › Component Information › Technical Service Bulletins › A/T - Grinding/Growling Noise in Park on Incline
  - Pressure Regulating Solenoid, A/T › Component Information › Technical Service Bulletins6 pages
    All Technical Service Bulletins for Pressure Regulating Solenoid: › 03-07-30-021A › Nov › 03 › A/T - Shift Flare/DTC's Set/SES Lamp ON2 3
    Customer Interest for Pressure Regulating Solenoid: › 03-07-30-021A › Nov › 03 › A/T - Shift Flare/DTC's Set/SES Lamp ON2 3
  - Sensors and Switches - A/T13 pages
    Brake Switch - TCC › Component Information › Locations › TCC/BTSI Switch Connector (Blue)2
    Fluid Pressure Sensor/Switch, A/T › Component Information › Specifications
    Shift Interlock Switch › Component Information › Locations
    Transmission Position Switch/Sensor, A/T › Component Information8 pages
    Technical Service Bulletins6 pages
    All Technical Service Bulletins for Transmission Position Switch/Sensor: › 03-07-30-021A › Nov › 03 › A/T - Shift Flare/DTC's Set/SES Lamp ON2 3
    Customer Interest for Transmission Position Switch/Sensor: › 03-07-30-021A › Nov › 03 › A/T - Shift Flare/DTC's Set/SES Lamp ON2 3
    Diagrams › Harness Connector2
    Transmission Speed Sensor, A/T › Component Information › Specifications
  - Shift Interlock, A/T4 pages
    Shift Interlock Cable › Component Information › Adjustments2
    Shift Interlock Solenoid › Component Information › Locations
    Shift Interlock Switch › Component Information › Locations
  - Shifter A/T › Component Information › Specifications
  - Shift Linkage, A/T › Shift Cable, A/T › Component Information › Adjustments
  - Sun Gear › Component Information › Technical Service Bulletins10 pages
    All Technical Service Bulletins: › 00-07-30-022D › Jun › 08 › A/T - 4L60/65E, No Reverse/2nd or 4th Gear2 3
    Customer Interest: › 00-07-30-022D › Jun › 08 › A/T - 4L60/65E, No Reverse/2nd or 4th Gear2 3
    All Other Service Bulletins for Sun Gear: › 09-06-03-004D › Dec › 10 › Electrical - MIL ON/DTC's Set By Various Control Modules2 3 4
    All Other Service Bulletins for Sun Gear: › 09-06-03-004D › Dec › 10 › Electrical - MIL ON/DTC's Set By Various Control Modules
  - Throttle Valve Cable/Linkage, A/T › Component Information4 pages
    Technical Service Bulletins › A/T - Revised Procedure for TV Cable Adjustment2
    Adjustments › Lock TAB Adjusting Cable2
  - Torque Converter › Component Information › Technical Service Bulletins › A/T - Torque Converter Replacement Information2
  - Torque Converter Clutch Solenoid, A/T › Component Information46 pages
    Specifications
    Locations › 3T40 Automatic Transaxle2 3
    Diagrams › Diagram Information and Instructions2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20…33
    Service and Repair › 3T40 Automatic Transaxle2 3 4 5 6 7 8 9
  - Transmission Cooler, A/T › Component Information › Technical Service Bulletins › A/T - Fluid Oil Cooler Flush2 3 4 5 6 7
  - Transmission Mount, A/T › Component Information9 pages
    Technical Service Bulletins4 pages
    Customer Interest: › 636107 › Feb › 96 › Engine/Transaxle - Excessive Engine Roll
    All Technical Service Bulletins: › 636107 › Feb › 96 › Engine/Transaxle - Excessive Engine Roll
    All Other Service Bulletins for Transmission Mount: › 04-07-30-013B › Feb › 07 › Engine, A/T - Shift/Driveability Concerns/MIL ON2
    All Other Service Bulletins for Transmission Mount: › 04-07-30-013B › Feb › 07 › Engine, A/T - Shift/Driveability Concerns/MIL ON
    Service and Repair › 3T40 Automatic Transaxle2 3 4 5
  - Transmission Position Switch/Sensor, A/T › Component Information10 pages
    Technical Service Bulletins8 pages
    All Technical Service Bulletins: › 03-07-30-021A › Nov › 03 › A/T - Shift Flare/DTC's Set/SES Lamp ON2 3
    Customer Interest: › 03-07-30-021A › Nov › 03 › A/T - Shift Flare/DTC's Set/SES Lamp ON2 3
    All Other Service Bulletins for Transmission Position Switch/Sensor: › 04-07-30-013B › Feb › 07 › Engine, A/T - Shift/Driveability Concerns/MIL ON2
    All Other Service Bulletins for Transmission Position Switch/Sensor: › 04-07-30-013B › Feb › 07 › Engine, A/T - Shift/Driveability Concerns/MIL ON
    Diagrams › Harness Connector2
  - Transmission Pressure Test Port, A/T › Component Information › Specifications
  - Transmission Speed Sensor, A/T › Component Information › Specifications
  - Valve Body, A/T › Component Information9 pages
    Technical Service Bulletins › A/T Control - DTC P0756 Diagnostic Tips
    Locations › 3T40 (125C) Automatic Transaxle2
    Service and Repair › Valve Body Cover2 3 4 5 6
- Clutch, M/T18 pages
  - Clutch Hydraulic System12 pages
    Clutch Fluid › Component Information › Specifications › Capacity Specifications2
    Clutch Master Cylinder › Component Information5 pages
    Specifications › Clutch Specs2
    Service and Repair › Bleeding Hydraulic System2 3
    Clutch Slave Cylinder › Component Information5 pages
    Specifications › Clutch Specs2
    Service and Repair › Bleeding Hydraulic System2 3
  - Clutch Pedal Assembly › Component Information › Locations2 3
  - Clutch Start Switch <--> [Clutch Switch] › Component Information › Locations2
  - Clutch Release Fork, M/T › Component Information › Specifications
- Continuously Variable Transmission/Transaxle, CVT › Component Information › Technical Service Bulletins8 pages
  - Customer Interest: › 04-07-30-013B › Feb › 07 › Engine, A/T - Shift/Driveability Concerns/MIL ON2
  - All Technical Service Bulletins for Continuously Variable Transmission/Transaxle:4 pages
    04-06-01-029E › Apr › 10 › Vehicle - Engine Crankcase and Subsystems Flushing Info.2
    04-07-30-013B › Feb › 07 › Engine, A/T - Shift/Driveability Concerns/MIL ON2
  - All Other Service Bulletins for Continuously Variable Transmission/Transaxle: › 04-06-01-029E › Apr › 10 › Vehicle - Engine Crankcase and Subsystems Flushing Info.2
- Drive Axles, Bearings and Joints29 pages
  - Axle Shaft Assembly17 pages
    Axle Shaft › Component Information › Technical Service Bulletins › A/T - Transaxle Stub Shaft Disengagement2 3
    Constant Velocity Joint › Component Information › Service and Repair › Cross Groove Design Front Axle2 3 4 5 6 7
    Constant Velocity Joint Boot › Component Information › Service and Repair › Cross Groove Design Front Axle2 3 4 5 6 7
  - Seals and Gaskets, Drive Axles › System Information › Technical Service Bulletins8 pages
    All Technical Service Bulletins for Seals and Gaskets:4 pages
    637205 › Jan › 97 › Axle Seal Area - Leak
    577111A › Sep › 96 › A/T - Transaxle Stub Shaft Disengagement2 3
    Customer Interest: › 637205 › Jan › 97 › Axle Seal Area - Leak
    All Other Service Bulletins for Seals and Gaskets: › 577111A › Sep › 96 › A/T - Transaxle Stub Shaft Disengagement2 3
  - Wheel Bearing › Component Information3 pages
    Specifications
    Service and Repair › Front Wheel Bearing Removal and Installation2
  - Wheel Hub › Axle Nut › Component Information › Specifications
- Drive/Propeller Shafts, Bearings and Joints › Drive/Propeller Shaft › Component Information › Service and Repair2
- Flex Plate › Component Information › Specifications › Tightening Specifications (Flex Plate to Converter)
- Lamps and Indicators - Transmission and Drivetrain › Lamps and Indicators - A/T › Shift Indicator › Component Information30 pages
  - Technical Service Bulletins26 pages
    All Technical Service Bulletins: › 04-07-30-013B › Feb › 07 › Engine, A/T - Shift/Driveability Concerns/MIL ON2
    Recalls: › 95-C-64 › Feb › 96 › Recall - Shift Indicator Display May Not Be Visible2 3 4 5 6 7 8
    All Other Service Bulletins for Shift Indicator: › 04-07-30-013B › Feb › 07 › Recalls for Shift Indicator: › 95-C-64 › Feb › 96 › Recall - Shift Indicator Display May Not Be Visible2 3 4 5 6 7 8
    All Other Service Bulletins for Air Filter Element: › 95-C-64 › Feb › 96 › Recall - Shift Indicator Display May Not Be Visible2 3 4 5 6 7 8
  - Component Information › Technical Service Bulletins4 pages
    Customer Interest for Air Filter Element: › 04-07-30-013B › Feb › 07 › Engine, A/T - Shift/Driveability Concerns/MIL ON2
    All Technical Service Bulletins for Air Filter Element: › 04-07-30-013B › Feb › 07 › Engine, A/T - Shift/Driveability Concerns/MIL ON2
- Manual Transmission/Transaxle29 pages
  - Case, M/T › Component Information › Specifications
  - Differential, Manual Transaxle › Ring Gear, M/T › Component Information › Specifications
  - Drain Plug, M/T › Component Information › Locations2
  - Fill Plug, M/T › Component Information › Locations
  - Fluid - M/T › Component Information › Specifications › Capacity Specifications2
  - Gear, M/T › Component Information › Technical Service Bulletins12 pages
    All Technical Service Bulletins for Gear: › 67-72-04 › Dec › 96 › M/T - Click Noise or Gear Disengagement in Reverse2 3 4 5 6
    Customer Interest for Gear: › 67-72-04 › Dec › 96 › M/T - Click Noise or Gear Disengagement in Reverse2 3 4 5 6
  - Input Shaft, M/T › Component Information › Specifications
  - Output Shaft, M/T › Component Information › Specifications
  - Reverse Gear Shaft › Component Information › Specifications
  - Shift Linkage, M/T2 pages
    Shift Cable, M/T › Component Information › Technical Service Bulletins › M/T - Shift Cable Service Clip
    Shifter Detent Spring › Component Information › Specifications
  - Transmission Mount, M/T › Component Information › Technical Service Bulletins5 pages
    All Technical Service Bulletins: › 636107 › Feb › 96 › Engine/Transaxle - Excessive Engine Roll
    Customer Interest: › 636107 › Feb › 96 › Engine/Transaxle - Excessive Engine Roll
    All Other Service Bulletins for Transmission Mount: › 03-07-30-021A › Nov › 03 › A/T - Shift Flare/DTC's Set/SES Lamp ON2 3
    All Other Service Bulletins for Transmission Mount: › 03-07-30-021A › Nov › 03 › A/T - Shift Flare/DTC's Set/SES Lamp ON
- Sensors and Switches - Transmission and Drivetrain › Sensors and Switches - A/T16 pages
  - Brake Switch - TCC › Component Information › Locations › TCC/BTSI Switch Connector (Blue)2
  - Fluid Pressure Sensor/Switch, A/T › Component Information › Specifications
  - Shift Interlock Switch › Component Information › Locations
  - Transmission Position Switch/Sensor, A/T › Component Information11 pages
    Technical Service Bulletins9 pages
    Customer Interest: › 03-07-30-021A › Nov › 03 › A/T - Shift Flare/DTC's Set/SES Lamp ON2 3
    All Technical Service Bulletins: › 03-07-30-021A › Nov › 03 › A/T - Shift Flare/DTC's Set/SES Lamp ON2 3
    All Other Service Bulletins for Transmission Position Switch/Sensor: › 99-08-50-007 › Apr › 99 › Front Bucket Seat - Material Bulge in Top Backside2 3
    All Other Service Bulletins for Transmission Position Switch/Sensor: › 99-08-50-007 › Apr › 99 › Front Bucket Seat - Material Bulge in Top Backside
    Diagrams › Harness Connector2
  - Transmission Speed Sensor, A/T › Component Information › Specifications
- Transmission Control Systems82 pages
  - Actuators and Solenoids - Transmission and Drivetrain › Actuators and Solenoids - A/T53 pages
    Pressure Regulating Solenoid, A/T › Component Information › Technical Service Bulletins6 pages
    Customer Interest for Pressure Regulating Solenoid: › 03-07-30-021A › Nov › 03 › A/T - Shift Flare/DTC's Set/SES Lamp ON2 3
    All Technical Service Bulletins for Pressure Regulating Solenoid: › 03-07-30-021A › Nov › 03 › A/T - Shift Flare/DTC's Set/SES Lamp ON2 3
    Shift Interlock Solenoid › Component Information › Locations
    Torque Converter Clutch Solenoid, A/T › Component Information46 pages
    Specifications
    Locations › 3T40 Automatic Transaxle2 3
    Diagrams › Diagram Information and Instructions2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20…33
    Service and Repair › 3T40 Automatic Transaxle2 3 4 5 6 7 8 9
  - Lamps and Indicators - Transmission and Drivetrain › Lamps and Indicators - A/T › Shift Indicator › Component Information › Technical Service Bulletins16 pages
    Recalls for Shift Indicator: › 95-C-64 › Feb › 96 › Recall - Shift Indicator Display May Not Be Visible2 3 4 5 6 7 8
    All Technical Service Bulletins for Shift Indicator: › 95-C-64 › Feb › 96 › Recall - Shift Indicator Display May Not Be Visible2 3 4 5 6 7 8
  - Sensors and Switches - Transmission and Drivetrain › Sensors and Switches - A/T13 pages
    Brake Switch - TCC › Component Information › Locations › TCC/BTSI Switch Connector (Blue)2
    Fluid Pressure Sensor/Switch, A/T › Component Information › Specifications
    Shift Interlock Switch › Component Information › Locations
    Transmission Position Switch/Sensor, A/T › Component Information8 pages
    Technical Service Bulletins6 pages
    Customer Interest for Transmission Position Switch/Sensor: › 03-07-30-021A › Nov › 03 › A/T - Shift Flare/DTC's Set/SES Lamp ON2 3
    All Technical Service Bulletins for Transmission Position Switch/Sensor: › 03-07-30-021A › Nov › 03 › A/T - Shift Flare/DTC's Set/SES Lamp ON2 3
    Diagrams › Harness Connector2
    Transmission Speed Sensor, A/T › Component Information › Specifications
07Brakes and Traction Control Brakes and Traction Control: Sections
08Starting and Charging Starting and Charging: Sections
09Power and Ground Distribution Power and Ground Distribution: Sections
10Steering and Suspension Steering and Suspension: Sections
11Heating and Air Conditioning Heating and Air Conditioning: Sections
12Restraint Systems Restraint Systems: Sections
13Accessories and Optional Equipment Accessories and Optional Equipment: Sections
14Body and Frame Body and Frame: Sections
15Cruise Control Cruise Control: Sections
16Instrument Panel, Gauges and Warning Indicators Instrument Panel, Gauges and Warning Indicators: Sections
17Lighting and Horns Lighting and Horns: Sections
18Windows and Glass Windows and Glass: Sections
19Wiper and Washer Systems Wiper and Washer Systems: Sections