Sunfire L4-138 2.3L DOHC VIN D MFI (1995): Powertrain Management
Also for this vehicle: Sunfire L4-144 2.4L DOHC VIN T SFI (2001), Sunfire L4-2.2L VIN 4 (1996), Sunfire L4-2.2L VIN F (2002).
Diagnostics
Maintenance
Engine
Transmission
Brakes
Electrical
Steering & suspension
Heating & A/C
Body & interior
Choose Sections to see everything in a chapter, or a chapter title to start at its first page.
Relays and Modules - Powertrain Management153 pages
Relays and Modules - Computers and Control Systems › Engine Control Module › Component Information115 pages
Technical Service Bulletins74 pages
All Technical Service Bulletins for Engine Control Module:28 pages
- 04-06-04-054B › Nov › 10 › Engine Controls - Aftermarket Accessory Usage2
- 99090 › May › 00 › Recall - Corrosion/Moisture Entering the PCM23456
- 99088A › Apr › 00 › Recall - MIL ON, Engine Runs Rough2345678
- 83-65-39A › Apr › 98 › Service Engine Now Light - On or A No Start Condition2
- 83-65-39 › Mar › 98 › Service Engine Now Light - On or A No-Start Condition2
- 736513 › Mar › 97 › PROM - Reprogram Using Off Board Program Adapter2345678
All Other Service Bulletins for Engine Control Module:24 pages
All Other Service Bulletins for Engine Control Module:4 pages
- 04-06-04-054B › Nov › 10 › Engine Controls - Aftermarket Accessory Usage
- 83-65-39A › Apr › 98 › Service Engine Now Light - On or A No Start Condition2
- 83-65-39 › Mar › 98 › Service Engine Now Light - On or A No-Start Condition2
- 736513 › Mar › 97 › PROM - Reprogram Using Off Board Program Adapter
- Diagrams › Diagram Information and Instructions234567891011121314151617181920…37
- Description and Operation › PCM Outputs (Qdsm & Odm)23
- Testing and Inspection › Component Tests and General Diagnostics
Relays and Modules - Ignition System › Ignition Control Module › Component Information5 pages
Sensors and Switches - Powertrain Management572 pages
Sensors and Switches - Computers and Control Systems375 pages
- Air Flow Meter/Sensor › Component Information › Diagrams › Diagram Information and Instructions234567891011121314151617181920…33
Oxygen Sensor › Component Information42 pages
- Technical Service Bulletins › Oxygen Sensors - Silica Contamination
- Locations › Component Locations23
- Diagrams › Diagram Information and Instructions234567891011121314151617181920…33
- Description and Operation › Fuel Control Oxygen Sensors2
- Testing and Inspection › Catalyst Monitor Oxygen Sensors
- Service and Repair › Oxygen (O2S) Sensor Replacement2
Transmission Position Switch/Sensor, A/T › Component Information8 pages
Technical Service Bulletins6 pages
- Diagrams › Harness Connector2
Sensors and Switches - Fuel Delivery and Air Induction72 pages
Sensors and Switches - Ignition System125 pages
Ignition Switch › Ignition Switch Lock Cylinder › Component Information › Technical Service Bulletins14 pages
- Customer Interest: › 73-01-09 › Oct › 97 › Starting - Revised Procedures for Inop Ignition Cylinder234
All Technical Service Bulletins for Ignition Switch Lock Cylinder:7 pages
All Other Service Bulletins for Ignition Switch Lock Cylinder:3 pages
Tune-up and Engine Performance Checks26 pages
- Fuel Pressure › Diagnostic Connector - Fuel Pump › Component Information › Locations
- Air/Fuel Mixture › System Information › Specifications2
Idle Speed › System Information › Technical Service Bulletins4 pages
Air Cleaner Housing7 pages
- Air Cleaner Fresh Air Duct/Hose › Component Information › Service and Repair › Resonator and Duct Assembly23
Air Filter Element › Component Information › Technical Service Bulletins4 pages
- Fuel Filter › Fuel Pressure Release › System Information › Service and Repair
- Firing Order › Component Information › Specifications › Ignition Firing Order
- Spark Plug › Component Information › Specifications2345
- Compression Check › System Information › Specifications
- Valve Clearance › System Information › Specifications2
Computers and Control Systems1,112 pages
- A/C Signal › Component Information › Description and Operation2
- Air Flow Meter/Sensor › Component Information › Diagrams › Diagram Information and Instructions234567891011121314151617181920…33
- Antitheft Signal › Component Information › Description and Operation
Engine Control Module › Component Information113 pages
Technical Service Bulletins72 pages
All Technical Service Bulletins for Engine Control Module:28 pages
- 04-06-04-054B › Nov › 10 › Engine Controls - Aftermarket Accessory Usage2
- 99090 › May › 00 › Recall - Corrosion/Moisture Entering the PCM23456
- 99088A › Apr › 00 › Recall - MIL ON, Engine Runs Rough2345678
- 83-65-39A › Apr › 98 › Service Engine Now Light - On or A No Start Condition2
- 83-65-39 › Mar › 98 › Service Engine Now Light - On or A No-Start Condition2
- 736513 › Mar › 97 › PROM - Reprogram Using Off Board Program Adapter2345678
- All Other Service Bulletins for Engine Control Module: › 77-61-09B › Oct › 97 › Engine - Rough Idle/Miss/Cold Stall/High Oil Pressure2
All Other Service Bulletins for Engine Control Module:24 pages
- Diagrams › Diagram Information and Instructions234567891011121314151617181920…37
- Description and Operation › PCM Outputs (Qdsm & Odm)23
- Testing and Inspection › Component Tests and General Diagnostics
- Idle Air Control (IAC) Valve <--> [Idle Speed/Throttle Actuator - Electronic] › Component Information › Specifications23456
- Malfunction Indicator Lamp › Component Information › Diagrams › Diagram Information and Instructions234567891011121314151617181920…34
- Memory Calibration Unit › Component Information › Technical Service Bulletins › PROM/MEMCAL - Identification Marks2
- Quad Driver <--> [Output Driver] › Component Information › Locations234
Oxygen Sensor › Component Information42 pages
- Technical Service Bulletins › Oxygen Sensors - Silica Contamination
- Locations › Component Locations23
- Diagrams › Diagram Information and Instructions234567891011121314151617181920…33
- Description and Operation › Fuel Control Oxygen Sensors2
- Testing and Inspection › Catalyst Monitor Oxygen Sensors
- Service and Repair › Oxygen (O2S) Sensor Replacement2
Relays and Modules - Computers and Control Systems › Engine Control Module › Component Information115 pages
Technical Service Bulletins74 pages
All Technical Service Bulletins for Engine Control Module:28 pages
- 04-06-04-054B › Nov › 10 › Engine Controls - Aftermarket Accessory Usage2
- 99090 › May › 00 › Recall - Corrosion/Moisture Entering the PCM23456
- 99088A › Apr › 00 › Recall - MIL ON, Engine Runs Rough2345678
- 83-65-39A › Apr › 98 › Service Engine Now Light - On or A No Start Condition2
- 83-65-39 › Mar › 98 › Service Engine Now Light - On or A No-Start Condition2
- 736513 › Mar › 97 › PROM - Reprogram Using Off Board Program Adapter2345678
All Other Service Bulletins for Engine Control Module:14 pages
- 04-06-04-054B › Nov › 10 › Engine Controls - Aftermarket Accessory Usage2
- 83-65-39A › Apr › 98 › Service Engine Now Light - On or A No Start Condition2
- 83-65-39 › Mar › 98 › Service Engine Now Light - On or A No-Start Condition2
- 736513 › Mar › 97 › PROM - Reprogram Using Off Board Program Adapter2345678
All Other Service Bulletins for Engine Control Module:14 pages
- Diagrams › Diagram Information and Instructions234567891011121314151617181920…37
- Description and Operation › PCM Outputs (Qdsm & Odm)23
- Testing and Inspection › Component Tests and General Diagnostics
Sensors and Switches - Computers and Control Systems375 pages
- Air Flow Meter/Sensor › Component Information › Diagrams › Diagram Information and Instructions234567891011121314151617181920…33
Oxygen Sensor › Component Information42 pages
- Technical Service Bulletins › Oxygen Sensors - Silica Contamination
- Locations › Component Locations23
- Diagrams › Diagram Information and Instructions234567891011121314151617181920…33
- Description and Operation › Fuel Control Oxygen Sensors2
- Testing and Inspection › Catalyst Monitor Oxygen Sensors
- Service and Repair › Oxygen (O2S) Sensor Replacement2
Transmission Position Switch/Sensor, A/T › Component Information8 pages
Technical Service Bulletins6 pages
- Diagrams › Harness Connector2
Transmission Position Switch/Sensor, A/T › Component Information10 pages
Technical Service Bulletins8 pages
- Customer Interest: › 03-07-30-021A › Nov › 03 › A/T - Shift Flare/DTC's Set/SES Lamp ON23
- All Technical Service Bulletins: › 03-07-30-021A › Nov › 03 › A/T - Shift Flare/DTC's Set/SES Lamp ON23
- All Other Service Bulletins for Transmission Position Switch/Sensor: › 33-17-01A › Dec › 97 › Exhaust System - Paint Peeling from Painted Muffler2
- All Other Service Bulletins for Transmission Position Switch/Sensor: › 33-17-01A › Dec › 97 › Exhaust System - Paint Peeling from Painted Muffler
- Diagrams › Harness Connector2
Emission Control Systems46 pages
- Catalytic Converter › Component Information › Specifications23
Evaporative Emissions System7 pages
- Exhaust Gas Recirculation › System Information › Technical Service Bulletins › Service Manual - Revised Chart C-10/Chart C-19/DTC 66
- Fillpipe Restrictor › Component Information › Description and Operation
Fuel Delivery and Air Induction313 pages
- Fuel Pressure › Diagnostic Connector - Fuel Pump › Component Information › Locations
- Fuel Pressure Release › System Information › Service and Repair
Idle Speed › System Information › Technical Service Bulletins4 pages
- Air/Fuel Mixture › System Information › Specifications2
- Accelerator Pedal › Component Information › Specifications2
Air Cleaner Housing7 pages
- Air Cleaner Fresh Air Duct/Hose › Component Information › Service and Repair › Resonator and Duct Assembly23
Air Filter Element › Component Information › Technical Service Bulletins4 pages
- Air Flow Meter/Sensor › Component Information › Diagrams › Diagram Information and Instructions234567891011121314151617181920…33
- Diagnostic Connector - Fuel Pump › Component Information › Locations
- Fillpipe Restrictor › Component Information › Description and Operation
Fuel › Component Information9 pages
- Fuel Filler Cap › Component Information › Description and Operation
- Fuel Filter › Fuel Pressure Release › System Information › Service and Repair
- Quick-Connect Fittings <--> [Fuel Line Coupler] › Component Information › Service Precautions23
- Fuel Pressure Regulator › Component Information › Specifications › Mechanical Specifications2
- Fuel Rail › Component Information › Specifications234567
- Fuel Return Line › Component Information › Specifications23
- Fuel Supply Line › Component Information › Service Precautions2
- Fuel Tank Unit › Component Information › Locations › Fuel Tank View2
- Idle Air Control (IAC) Valve <--> [Idle Speed/Throttle Actuator - Electronic] › Component Information › Specifications23456
- Oil Pressure Switch (For Fuel Pump) › Component Information › Locations234
Sensors and Switches - Fuel Delivery and Air Induction72 pages
- Throttle Body › Component Information › Specifications2345
Throttle Cable/Linkage › Component Information5 pages
Ignition System256 pages
- Firing Order › Component Information › Specifications › Ignition Firing Order
Ignition Coil › Component Information4 pages
Ignition Control Module › Component Information5 pages
Relays and Modules - Ignition System › Ignition Control Module › Component Information5 pages
Sensors and Switches - Ignition System123 pages
Ignition Switch › Ignition Switch Lock Cylinder › Component Information › Technical Service Bulletins12 pages
All Technical Service Bulletins for Ignition Switch Lock Cylinder:7 pages
- Customer Interest: › 73-01-09 › Oct › 97 › Starting - Revised Procedures for Inop Ignition Cylinder234
- All Other Service Bulletins for Ignition Switch Lock Cylinder: › 03-07-30-021A › Nov › 03 › A/T - Shift Flare/DTC's Set/SES Lamp ON
- Spark Plug › Component Information › Specifications2345
Transmission Control Systems82 pages
Actuators and Solenoids - Transmission and Drivetrain › Actuators and Solenoids - A/T53 pages
Pressure Regulating Solenoid, A/T › Component Information › Technical Service Bulletins6 pages
- Shift Interlock Solenoid › Component Information › Locations
Lamps and Indicators - Transmission and Drivetrain › Lamps and Indicators - A/T › Shift Indicator › Component Information › Technical Service Bulletins16 pages
Sensors and Switches - Transmission and Drivetrain › Sensors and Switches - A/T13 pages
- Brake Switch - TCC › Component Information › Locations › TCC/BTSI Switch Connector (Blue)2
- Fluid Pressure Sensor/Switch, A/T › Component Information › Specifications
- Shift Interlock Switch › Component Information › Locations
Transmission Position Switch/Sensor, A/T › Component Information8 pages
Technical Service Bulletins6 pages
- Diagrams › Harness Connector2
- Transmission Speed Sensor, A/T › Component Information › Specifications
PROM - Programmable Read Only Memory › Component Information79 pages
Technical Service Bulletins38 pages
All Technical Service Bulletins for PROM - Programmable Read Only Memory:19 pages
- 03-07-30-021A › Nov › 03 › A/T - Shift Flare/DTC's Set/SES Lamp ON23
- 99-06-04-053 › Nov › 99 › PROM - Powertrain Control Module Reprogramming
- 736513 › Mar › 97 › PROM - Reprogram Using Off Board Program Adapter2345678
- 536508 › Jan › 96 › SPS/FLASH EPROM - Programming234
- 536505 › Oct › 95 › SPS/EEPROM - Programming Chart23
- Customer Interest: › 03-07-30-021A › Nov › 03 › A/T - Shift Flare/DTC's Set/SES Lamp ON23
All Other Service Bulletins for PROM - Programmable Read Only Memory:16 pages
- Description and Operation › CALPAK2345
- Service and Repair › CALPAK2345