Workshop Manuals Factory service & repair Rover
01 Introduction02 General information03 Information04 Restraint systems05 Body06 Panel repairs
Rover 200 Body Repair Manual (1995-1999)05 · Body
05 · Body & interior

Rear screen (page 2 of 3)

Make
Rover
Model
200 Body Repair Manual
Year
1995–1999
Section
Screens
BodyRear screen · page 2 of 3
Diagram
  1. Fit handles as shown, with approximately 200 mm of wire between handles.
  2. With assistance, wedge tube of handle ’A’between glass and body, ahead of cutting position. Carefully cut sealant from screen aperture.

NOTE: If multi-strand cutting wire is used, a sawing action can be used to cut through heavy sealant deposits around corners.

CAUTION: Use of a sawing action may overheat and break single strand wire.

  1. Attach suction cups to screen and use assistance to remove glass from body.

CAUTION: Lay glass on felt covered supports. Do not stand on edge. Any chipping of glass edge may develop into cracks.

Refit

Attach suction cups to screen and use assistance to remove glass from body.
  1. Carefully remove excess sealer from body leaving a smooth surface approximately 1 to 2 mm thick.
  2. Use a vacuum cleaner to clear away any waste.
  3. Apply T-Cut around screen aperture to erase any witness marks made by old screen finisher.
  4. With assistance, locate screen to aperture.
  5. Apply masking tape reference marks to aid fitment.
  6. With assistance, remove screen and place aside.
  7. Apply de-greasant agent (yellow top) around screen aperture.

CAUTION: Do not touch cleaned or primed surfaces with fingers.

  1. Apply etch primer to any bare metal around screen aperture.
  2. Clean and polish new glass.
  3. Apply de-greasant agent (yellow top) to screen obscuration band.
  4. Apply primer (green top) to screen obscuration band.

NOTE: Allow 15 minutes for primer to cure.

Parts & tools for this job For 1995 Rover 200

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