Workshop Manuals Factory service & repair Rover
01 General information02 Information03 Maintenance04 Engine 1.4 K805 Engine 1.606 Engine 1.6 D.O.H.C.07 Engine 2.0 T1608 Engine management system - PGM-Fi09 Modular engine management system - SPi10 Modular engine management system - MPi11 Fuel delivery system12 Cooling system13 Manifold and exhaust14 Clutch15 Manual gearbox 1.416 Manual gearbox 1.617 Automatic gearbox18 Drive shafts19 Steering20 Suspension21 Brakes22 Body23 Heating and ventilation24 Air conditioning25 Wipers and washers26 Electrical27 Instruments28 Supplementary restraint system (SRS)
Rover 200/400 Coupé, Cabriolet & Tourer Workshop Manual21 · Brakes
21 · Brakes

Data

Make
Rover
Model
Coupé, Cabriolet & Tourer 200/400 Coupé, Cabriolet & Tourer Workshop Manual
Section
Data, torque and tools › Data
BrakesData

DATA

Front brake disc thickness:

Ventilated disc, New21.00 mm0.827 in
Ventilated disc, Service limit19.00 mm0.748 in
Solid disc, New12.70 mm0.500 in
Solid disc, Service limit10.70 mm0.421 in

Maximum front disc run – out

Wheel off0.04 mm0.0019 in
Wheel on0.06 mm0.0023 in

Rear brake disc thickness:

Disc, New10.00 mm0.393 in
Disc, Service limit8.00 mm0.314 in

Maximum rear disc run – out 0.06 mm 0.0024 in

Disc thickness variation 0.015 mm 0.0006 in

Brake drum internal dia:

Drum, New200 mm
Drum, Service limit204 mm

TORQUE SETTINGS

Air intake duct to bonnet platform, bolt9 Nm
Battery clamp bolt9 Nm
Battery tray to support bracket, bolts9 Nm
Battery tray support bracket to body, bolts9 Nm
Brake drum to hub locating screws7 Nm
Brake hose to caliper banjo bolt38 Nm
Brake servo hose to inlet manifold banjo bolt50 Nm
Caliper lower guide pin bolt32 Nm
Caliper housing to carrier, bolts32 Nm
Caliper shield, bolts10 Nm
Front brake disc to drive flange screws6 Nm
Front caliper carrier to hub, bolts100 Nm
Handbrake cable clips to body, bolts22 Nm
Master cylinder to servo, nuts17 Nm
Master cylinder brake pipe unions18 Nm
Rear caliper carrier to stub axle, bolts40 Nm
Road wheel nuts100 Nm
Twin pressure conscious reducing valve mounting bolts15 Nm
Wheel cylinder to backplate, bolts10 Nm
Non ABS – Twin pressure conscious reducing valve brake pipe unions14 Nm
ABS front sensor adapter plate to front hub, bolts22 Nm
ABS rear sensor adapter plate to front hub, bolts10 Nm
ABS sensor harness brackets to suspension, bolts10 Nm
ABS rear sensor harness cover bolts10 Nm
ABS2E hydraulic modulator to mounting bracket, nuts10 Nm
ABS2E hydraulic modulator brake pipe unions22 Nm
ABS2E – Twin pressure conscious reducing valve brake pipe unions22 Nm
ABS6 hydraulic modulator to body, bolts22 Nm
ABS6 hydraulic modulator brake pipe unions18 Nm
ABS6 pump return hose banjo bolt35 Nm
ABS6 pump assembly to mounting plate, nuts10 Nm
ABS6 pump relay fuse box to bonnet platform, bolt9 Nm
ABS6 pump feed hose bracket to battery tray, bolt9 Nm
ABS6 ECU to mounting studs, nuts10 Nm
ABS6 ECU cover mounting studs10 Nm

TOOL NUMBERS

SMD 4081     ABS6 high pressure system bleed screw 'T' wrench and
                               ABS6 bleed control unit

18G 191 – 9     Adapter bracket – dial gauge

Parts & tools for this job For Rover Coupé, Cabriolet & Tourer

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