Workshop Manuals Factory service & repair Rover
01 General information02 Information03 Maintenance04 Engine 1.4 K805 Engine 1.606 Engine 1.6 D.O.H.C.07 Engine 2.0 T1608 Engine management system - PGM-Fi09 Modular engine management system - SPi10 Modular engine management system - MPi11 Fuel delivery system12 Cooling system13 Manifold and exhaust14 Clutch15 Manual gearbox 1.416 Manual gearbox 1.617 Automatic gearbox18 Drive shafts19 Steering20 Suspension21 Brakes22 Body23 Heating and ventilation24 Air conditioning25 Wipers and washers26 Electrical27 Instruments28 Supplementary restraint system (SRS)
Rover 200/400 Coupé, Cabriolet & Tourer Workshop Manual16 · Manual gearbox 1.6
16 · Transmission

Original page

Make
Rover
Model
Coupé, Cabriolet & Tourer 200/400 Coupé, Cabriolet & Tourer Workshop Manual
Section
Repairs › Original page
Manual gearbox 1.6Original page

Service Repair No. 54.10.21

Remove

  1. Raise front of vehicle – R.H. side.

WARNING: Support on safety stands.

  1. Remove road wheel(s).
  2. Position drain tin to collect oil spillage from gearbox.
Diagram showing steering arm and tool 18G 1584 with callout numbers 4 and 5
  1. Remove split pin from steering arm nut.
  2. Remove steering arm nut.
  3. Break taper joint using tool 18G 1584.
Diagram showing lower ball joint, tool 18G 1584, and callout numbers 7 and 9
  1. Remove split pin from lower ball joint nut and remove nut.
  2. Break taper joint using tool 18G 1584.
  3. Release lower arm from hub.
Diagram showing brake hose bracket bolt callout number 10
  1. Remove bolt securing brake hose bracket to damper.
Diagram showing drive shaft connection with callout number 11 and arrow indicating direction
Diagram of screwdriver tip with dimensions 3.5 mm, 7 mm, and φ13 mm
  1. Using a screwdriver with dimensions as shown, release drive shaft from gearbox.

CAUTION: Pull drive shaft horizontally to avoid damaging oil seal.

Diagram of drive shaft end with circlip callout number 12
  1. Remove and discard circlip from drive shaft.
  2. Retain drive shaft clear of gearbox to give access to oil seal.
Diagram showing oil seal being prised out of housing with callout number 14
  1. Carefully prise oil seal out of housing.

Original page

Parts & tools for this job For Rover Coupé, Cabriolet & Tourer

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