Workshop Manuals Factory service & repair Rover
01 General information02 Information03 Maintenance04 Engine 1.4 K805 Engine 1.606 Engine 1.6 D.O.H.C.07 Engine 2.0 T1608 Engine management system - PGM-Fi09 Modular engine management system - SPi10 Modular engine management system - MPi11 Fuel delivery system12 Cooling system13 Manifold and exhaust14 Clutch15 Manual gearbox 1.416 Manual gearbox 1.617 Automatic gearbox18 Drive shafts19 Steering20 Suspension21 Brakes22 Body23 Heating and ventilation24 Air conditioning25 Wipers and washers26 Electrical27 Instruments28 Supplementary restraint system (SRS)
Rover 200/400 Coupé, Cabriolet & Tourer Workshop Manual16 · Manual gearbox 1.6
16 · Transmission

Refit

Make
Rover
Model
Coupé, Cabriolet & Tourer 200/400 Coupé, Cabriolet & Tourer Workshop Manual
Section
Repairs › Refit
Manual gearbox 1.6Refit
Diagram showing drive shaft and bearing housing with callout number 14
  1. Rotate bearing housing so that flange faces downwards.
  2. Withdraw shaft from differential.
Diagram showing oil seal in housing with callout number 16
  1. Carefully prise oil seal out of housing; discard oil seal.

Refit

  1. Thoroughly clean oil seal recess, splines of intermediate shaft and splines of drive shaft.
  2. Lubricate the oil seal with clean gearbox oil, see INFORMATION – CAPACITIES, FLUIDS AND LUBRICANTS.
Diagram showing tool 18G 1354/7 locating seal on intermediate shaft
  1. Locate seal on tool 18G 1354/7 with sealing lip facing towards recess.
  2. Carefully drift seal into recess ensuring that it is fully seated.
  3. Remove tool 18G 1354/7.
  4. Engage intermediate shaft splines in differential and align bearing housing to cylinder block.
  5. Fit and tighten intermediate shaft bearing housing bolts to 40 Nm.
  6. Fit new circlip to drive shaft.
  7. Engage drive shaft in intermediate shaft and push it fully home.

CAUTION: Pull drive shaft away from intermediate shaft to ensure circlip is fully engaged and retains drive shaft.

  1. Engage lower ball joint with hub.
  2. Fit lower ball joint nut and tighten to 60 Nm.
  3. Secure nut with a new split pin.
  4. Fit steering arm ball joint.
  5. Fit steering arm ball joint nut and tighten to 44 Nm.
  6. Secure nut with a new split pin.
  7. Align brake hose bracket to damper,fit bolt and tighten to 25 Nm.
  8. Fit road wheel and tighten nuts to 100 Nm.
  9. Remove stand(s) and lower vehicle.
  10. Check and top up gearbox oil, see MAINTENANCE.

Parts & tools for this job For Rover Coupé, Cabriolet & Tourer

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