seat Workshop Repair Guides

SEAT Workshop Service and Repair Manuals

Automatic gearbox 099 4WD -self-diagnosis- > < Assembly overview
Automatic gearbox 099 four-wheel drive
Servicing input shaft bevel gear bearings
Dismantling and assembling sequence
 
W39-0125

Special tools and workshop equipment required

  • ◆ VW 401 Thrust plate
  • ◆ VW 402 Thrust plate
  • ◆ VW 407 Press tool
  • ◆ VW 407 Press tool
  • ◆ VW 412 Press tool
  • ◆ VW 432 Press piece
 
W39-0126
  • ◆ VW 447 i Thrust plate
  • ◆ VW 454 Press piece
  • ◆ VW 459/1 Installing and removing tool
  • ◆ VW 460/2 Mandrel
  • ◆ VW 470 Thrust pieces for drive pinion bearing
  • ◆ VW 472/1 Thrust piece
 
W39-0127
  • ◆ VW 512 Press disk
  • ◆ VW 637/2 Hub cap puller
  • ◆ 2050 Press piece
  • ◆ 3138 Drift
  • ◆ 3253/1 Fitting appliance
  • ◆ 3296 Tube
 
W00-0633
  • ◆ 3 - Kukko 17/2 Separating tool

 
W00-0634
  • ◆ 1 - Two-arm puller Kukko 20/10

with Matra V170 hooks

 
N39-0044

→ Fig.1    Pressing off drive flange

 
N39-0150

→ Fig.2    Output shaft installation position

Spline length

Installation position

Characteristics

a = 29.0 mm

to drive flange

b = 24.5 mm

to differential/differential bevel gear

Splines both sides of groove

 
N39-0045

→ Fig.3    Pressing on drive flange

 
N39-0129

Input shaft bevel gear and, if fitted, differential lock control mechanism removed from rear axle .

Dismantling

  • ‒ → Press off large taper roller bearing inner race from bevel gear.
  • A - Kukko 17/2 Separating tool
 
N39-0130
  • ‒ → Pressing small taper roller bearing inner race off input shaft.
  • A - Kukko 17/2 Separating tool

 
N39-0131
  • ‒ → Press large taper roller bearing free slightly by levering alternate sides.
 
N39-0132
  • ‒ → Pull large taper roller bearing outer race out from cover.

A - Kukko 20/10 Two-arm puller

with Matra V170 hooks

 
N39-0151
  • ‒ → Driving small taper roller bearing outer race out from rear axle housing.

Differential removed.

 
N39-0146

Assembling

  • ‒ → Pressing small taper roller bearing outer race into rear axle housing.

 
N39-0147
  • ‒ → Pressing small taper roller bearing inner race onto input shaft.
 
N39-0148
  • ‒ → Pressing large taper roller bearing inner race onto bevel gear.
  •     A -    Press tool from puller 3128

 
N39-0149
  • ‒ → Pressing large taper roller bearing outer race into cover.
  • (Illustration shows cover for rear final drive with differential lock)

Automatic gearbox 099 4WD -self-diagnosis- > < Assembly overview