skoda Workshop Repair Guides

Skoda Workshop Service and Repair Manuals

Repairing the suspension strut > < II - Summary of components of suspension strut
Removing and installing the suspension strut
Removing and installing the suspension strut
Special tools and workshop equipment required
t  Engine/gearbox jack with adapter, e.g. - V.A.G 1383 A- with -V.A.G 1359/2-
t  Spreader -3424-
t  Extractor -MP6-425 (3283)-
t  Ball joint extractor -3287A-
t  Polycarbamide grease -G 052 142 A2-
t  Glue sealing mass -Loctite 601-
Removing:
–  Remove the outer joint of the drive shaft from the wheel-bearing housing → Chapter and tie up drive shaft to body.
–  Screw steering joint to the track control arm. To do so, use the removed screws and the removed lock washer.
   
–  Unscrew the nut of the coupling rod -arrow B- from the suspension strut.
–  Unhook ABS speed sensor cable from the suspension strut (vehicles with ABS).
  S40-0342
–  Unscrew the nut -1- until the ball joint extractor supports the nut.
–  Use ball joint extractor to remove track rod with track rod end -2- from the steering arm.
–  Screw off the nut from the track rod end.
–  Pull the track rod end out of the steering arm.
–  Tie up the track rod to the top.
–  Position the engine/gearbox jack with adapter below the wheel-bearing housing.
  N48-0601
–  Separate the screwed connection wheel-bearing housing/suspension strut -arrow-.
  S40-0288
–  Insert the spreader -3424- in the slot on the wheel-bearing housing.
–  Turn spreader -3424- with ratchet 90° and remove ratchet.
–  Press the brake disc by hand towards the suspension strut.
   Otherwise the shock absorber may clamp in the opening of the wheel-bearing housing.
–  Pull wheel-bearing housing downwards away from the shock-absorber tube and lower with engine/gearbox jack with adapter in such a way that the shock-absorber tube hangs free.
–  Secure the wheel-bearing housing on the console of the assembly carrier (attach).
–  Remove engine/gearbox jack with adapter.
  S40-0179
–  Unscrew the nuts of the top attachment for the suspension strut -arrows-.
–  Remove the suspension strut.
Installing:
–  Insert the suspension strut and screw on at the suspension strut dome.
   First of all screw in the screws on the inner side of the vehicle.
–  Tighten up the screws fully to the specified tightening torque.
–  Position the engine/gearbox jack with adapter below the wheel-bearing housing.
–  Insert suspension strut in the wheel-bearing housing.
–  Loosen the wheel-bearing housing on the console/assembly carrier.
–  Raise up the wheel-bearing housing using the engine/gearbox jack to the point where the screws for the suspension strut/wheel-bearing housing can be inserted.
  Note
Never press on the steering joint with the engine/gearbox jack.
–  Press the brake disc by hand towards the suspension strut and make sure that the suspension strut tube does not clamp in the opening for the wheel-bearing housing.
  S40-0186
–  Remove spreader -3424-.
  S40-0179
–  Screw on the new nut and tighten up fully -arrow-.
–  Install track rod with track rod end into the steering arm and tighten.
–  Hook the ABS speed sensor cable of the suspension strut into the clips of the suspension strut (vehicles with ABS).
  S40-0288
–  Mount the coupling rod on the suspension strut and tighten -arrow B-.
  S40-0342
–  Release screws -arrows - and slide out the steering joint -1- with wheel-bearing housing from bottom steering joint -2-.
–  Install the outer joint of the drive shaft into the wheel-bearing housing → Chapter.
–  Perform a test drive.
  Caution
If after the test drive and with the front wheels pointing straight ahead the steering wheel is off straight, perform a chassis alignment → Chapter.
  S40-0361
Tightening torques:
Suspension strut to suspension strut dome
t  Use new screws!
15 Nm + 90°
Wheel-bearing housing to suspension strut
t  Use new screws and nuts!
60 Nm + 90°
Track rod end/track rod to steering arm
t  Use new nuts!
20 Nm + 90°
The anti-roll bar on the suspension strut40 Nm
Twelve-point nut for securing the drive shaft to wheel hub with mechanical steering
t  Use new nuts!
t  Do not grease thread of the outer joint of the drive shaft.
50 Nm
Twelve-point nut for securing the drive shaft to wheel hub with power-assisted steering
t  Use new nuts!
t  Do not grease thread of the outer joint of the drive shaft.
50 Nm + 45°
Steering joint to track control arm
t  Use new screws!
t  Use new lock washer!
20 Nm + 90°
Wheel bolts120 Nm

   

Repairing the suspension strut > < II - Summary of components of suspension strut