skoda Workshop Repair Guides

Skoda Workshop Service and Repair Manuals

Assembly bracket > < Securing the engine to the assembly stand
Install
Install
  Note
t  Always replace the seals and gaskets during assembly work.
t  Always replace self-locking nuts.
t  Apply hot screw paste -G 052 112 A3- to the pin screws on the exhaust manifold.
t  Tightening torques → Anchor.
t  Assembly bracket → Chapter.
Work procedure
Installation is performed in the reverse order, pay attention to the following points:
–  Check whether the dowel sleeves for centering the engine/gearbox are present in the cylinder block; insert if necessary.
   
–  Check whether the intermediate plate has been inserted on the sealing flange and rests on the dowel sleeves -arrows-.
–  If necessary check the centering of the clutch disc.
–  Inspect clutch release bearing for wear, replace if necessary.
–  Lubricate the drive shaft serration lightly with grease -G 000 100-.
–  Install the slave cylinder of the hydraulic clutch → Gearbox; Rep. gr.30.
–  Adjust the gearshift mechanism and the shift cables → Gearbox; Rep. gr.34.
–  When installing the engine/gearbox unit make sure all adjoining components are clear.
–  Align the engine/gearbox unit free of stress.
Tightening torques → Anchor.
Vehicles with air conditioning
–  Install AC compressor → Chapter.
–  Install alternator → Electrical System; Rep. gr.27.
–  Install the V-ribbed belt → Chapter.
Continued for all vehicles
–  Install the right drive shaft and screw the left drive shaft onto the gearbox → Running gear; Rep. gr.40.
–  Install exhaust pipe with catalytic converter → Chapter.
–  Electrical connections and proper routing → Current flow diagrams, Electrical fault finding and Fitting locations.
–  Install coolant hose → Chapter.
–  Top up coolant → Chapter.
–  Connect battery → Electrical System; Rep. gr.27.
–  Check oil level before starting the engine.
–  Interrogate fault memory and erase → Vehicle diagnostic tester.
–  Perform a test drive.
  Note
t  The drained off coolant must only be then re-used if the cylinder block, cylinder head, radiator or heat exchanger were not replaced.
t  If the battery earth strap is disconnected and connected, carry out additional operations → Electrical System; Rep. gr.27.
Tightening torques
  A10-0129
ComponentNm
Screws or nutsM69
 M713
 M820
 M1040
 M1270
deviations:
Engine mount, gearbox mount, pendulum support⇒ Assembly bracket
Engine/gearbox connecting screws → Gearbox; Rep. gr.34
Drive shaft to gearbox mounting flange → Chassis; Rep. gr.40

   

Assembly bracket > < Securing the engine to the assembly stand