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Gearbox mechanics,operation, construction,diff. > < Bleeding the clutch system

Octavia Mk1

Repairs to the clutch
Repairs to the clutch
Special tools and workshop equipment required
t  Grease -G 000 100-
t  Flywheel lock -MP1-504-
t  Centering mandrel -MP2-501-
l  Gearbox removed → Chapter
  Note
t  Replace the clutch discs and pressure plates if the riveting is damaged or loose → Electronic Catalogue of Original Parts.
t  Assign the clutch disc and pressure plate in accordance with engine identification characters → Electronic Catalogue of Original Parts.
   
1 - Flywheel
q   make sure the centering pins are tight
q   The locating face for the clutch lining must be free from grooves, oil and grease
q   removing and installing → Rep. Gr.13
2 - Clutch disc
q   Diameter → Chapter
q   pay attention to correct installation position
q   center → Fig.
q   slightly grease the serration
  Note
Clean the drive shaft serration and hub serration on used clutch discs. Remove corrosion and only apply a very thin layer of grease -G 000 100- on the drive shaft serration. Subsequently move the clutch disc up and down on the drive shaft until the hub fits smoothly on the shaft. Remove all excess grease.
3 - Pressure plate
q   removing and installing → Fig.
q   Check the extremities of the membrane spring → Fig.
  Note
The pressure plates are protected against corrosion and are greased. Only clean the thrust surface as otherwise the life of the clutch may be considerably reduced.
4 - Lock washer
5 - Screw, 25 Nm
q   removing and installing → Fig.

   
Center the clutch disc and remove and install the pressure plate
  Note
The thrust surface of the pressure plate and the clutch disc lining must fully rest against the flywheel before the screws are inserted. Never tighten the pressure plate screws in the opposite direction, as otherwise the centering pins and centering holes may be damaged.
  S30-0042
Tighten gradually in the prescribed sequence.
–  Tighten screws -1- through -6- by hand.
–  Tighten the screws in the prescribed sequence -1--3--5--2--4--6- in 3 steps (5 Nm, 15 Nm, 25 Nm).
–  Remove centering pin -MP2-501- and flywheel lock -MP1-504-.
  S30-0045
Check the extremities of the membrane spring
l  Wear is allowed up to half the membrane spring thickness.
  V30-0094

Gearbox mechanics,operation, construction,diff. > < Bleeding the clutch system