Octavia Mk1: Power transmission
Also for this vehicle: Octavia Mk2.
Steering & suspension
Electrical
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Transmission
General
Choose Sections to see everything in a chapter, or a chapter title to start at its first page.
Gearbox 00233 pages
Technical Data4 pages
Identification of the gearbox2 pages
- Overview of Transmission System
- General repair information
Clutch, control8 pages
Gearbox mechanics,operation, construction,diff.16 pages
Repairing the gearshift mechanism7 pages
Removing and installing the gearbox2 pages
- Repairing the gearbox housing
- Repairing the clutch housing
- Disassembling and assembling the shift rods with the shift forks
Gearbox,mechanics,gears,shafts,internal operation2 pages
Final drive, differential, differential lock3 pages
Manual Gearbox 02J86 pages
Technical Data4 pages
Identification of the gearbox2 pages
- Overview of Transmission System
- General repair information
Clutch, control15 pages
Repairing clutch control11 pages
- Overview
- Summary of components - Foot controls
- Removing and installing the over-centre helper spring
- Removing and installing the clutch pedal
- Removing and installing clutch pedal switch F36
- Summary of components - Hydraulics
- Check hydraulic clutch control
- Removing and installing the master cylinder
- Removing and installing the slave cylinder
- Bleeding the clutch system
Gearbox mechanics,operation, construction,diff.40 pages
Repairing shift mechanism up to 04.9910 pages
Repairing shift mechanism as of 05.9910 pages
Removing and installing the gearbox5 pages
- Check gear oil level
Disassembling and assembling the gearbox10 pages
- Gearbox overview
- Summary of components
Summary of components - Removing and installing gearbox housing cover and 5th gear2 pages
- Summary of components - removing and installing gearbox housing and shift mechanism
- Summary of components - Removing and installing the drive shaft, output shaft, differential gear and shift forks
- Repairing gearbox housing and clutch housing
- Disassembling and assembling the gearshift mechanism on the gearbox side up to 04.99
- Disassembling and assembling the gearshift mechanism on the gearbox side as of 05.99
- Disassembling and assembling the gearshift forks
Gearbox,mechanics,gears,shafts,internal operation12 pages
Final drive, differential, differential lock15 pages
Replacing gasket rings for flange shafts with gearbox installed10 pages
Differential gear4 pages
- Setting overview
Manual gearbox 02M, 02Y207 pages
Technical Data11 pages
Identification of the gearbox4 pages
Overview of Transmission System4 pages
General repair information3 pages
Clutch, control15 pages
Repairing clutch control13 pages
- Overview
- Summary of components - Foot controls
- Removing and installing the over-centre helper spring
- Removing and installing the clutch pedal
Removing and installing clutch pedal switch F363 pages
- Summary of components - Hydraulics
- Test of hydraulic clutch control
- Removing and installing the master cylinder
- Remove and install the tube-hose line
- Bleeding the clutch system
Repairing clutch2 pages
Gearbox mechanics,operation, construction,diff.74 pages
Vehicle diagnosis, measurement and information system VAS 50512 pages
Test of Haldex coupling12 pages
Repairing shift mechanism14 pages
- Fitting location of shift mechanism
I - Summary of components - gearshift knob and collar2 pages
- II - Summary of components - shift lever and shift housing
III - Summary of components - control cables up to 12.002 pages
IV - Summary of components - control cables as of 01.012 pages
- Setting shift mechanism, gearbox with locking bolt (up to gearbox manufacturing date 18 05 3)
- Setting shift mechanism, gearbox with locking angle (as of gearbox manufacturing date 19 05 3)
Removing and installing the gearbox5 pages
Removing and installing angle gearbox4 pages
- Inspect the gear oil in the manual gearbox
Summary of components - disassembling and assembling the gearbox9 pages
- Gearbox overview - vehicles with front-wheel-drive
- Gearbox overview - vehicles with four-wheel drive
- Summary of components - vehicles with front-wheel drive
- Summary of components - vehicles with four-wheel drive
- Removing and installing gearbox housing and shift mechanism up to gearbox manufacturing date 18 05 3
- Removing and installing gearbox housing and shift mechanism as of gearbox manufacturing date 19 05 3
- Removing and installing the drive shaft, output shafts, differential gear and gear shift rods - vehicles with front-wheel drive
- Removing and installing the drive shaft, output shafts, differential gear, angle gearbox and gear shift rods - vehicles with fou
Mounting sequence - disassembling and assembling the gearbox7 pages
Mounting sequence for gearbox up to gearbox manufacturing date 18 05 33 pages
Mounting sequence for gearbox as of gearbox manufacturing date 19 05 33 pages
Disassembling and assembling the gearshift mechanism on the gearbox side3 pages
Disassembling and assembling the gearshift forks3 pages
Gearbox,mechanics,gears,shafts,internal operation19 pages
Disassembling and assembling the drive shaft7 pages
- Disassembling and assembling the drive shaft up to gearbox manufacturing date 18 05 3
Setting drive shaft up to gearbox manufacturing date 18 05 33 pages
Disassembling and assembling the drive shaft as of gearbox manufacturing date 19 05 32 pages
Output shaft gears 1 through 46 pages
- Disassembling and assembling output shaft gears 1 through 4
Setting output shaft gears 1 through 44 pages
Output shaft 5th/6th gear and reverse gear6 pages
- Disassembling and assembling output shaft 5th/6th gear and reverse gear
Setting output shaft 5th/6th gear and reverse gear4 pages
Final drive, differential, differential lock88 pages
Replacing gasket rings for flange shafts on gearbox4 pages
- Replacing the angle gearbox output flange gasket ring (four-wheel drive)
- Setting overview (manual gearbox)
Differential gear for manual gearbox6 pages
Angle gearbox6 pages
- Summary of components - disassembling and assembling the angle gearbox
Mounting sequence - disassembling and assembling the angle gearbox3 pages
- Replacing the needle bearing (polygon bearing) for right flange shaft
Setting drive train (shank and head bevel gear) for angle gearbox14 pages
- Replacing gasket ring for flange/propshaft on the Haldex coupling (final drive removed)
- Replace gasket rings for flange shaft rear final drive (final drive installed)
Replace O-rings in rear final drive3 pages
- Removing and installing the rear final drive
- Check the gear oil in the rear final drive
Check oil level in the Haldex coupling or change oil4 pages
Rear final drive9 pages
- Summary of components - disassembling and assembling rear final drive
- Removing and installing cover for Haldex coupling and plates
- Removing and installing secondary shaft housing
- Removing and installing differential gear and head bevel gear/drive shaft
- Removing and installing cover for Haldex coupling of plate housing
Mounting sequence - disassembling and assembling the rear final drive3 pages
Differential gear for rear final drive5 pages
- Summary of components - differential gear for rear final drive
Mounting sequence - disassembling and assembling the differential gear for rear final drive3 pages
Repairing bearing of shank bevel gear on rear final drive6 pages
- Summary of components - bearing of shank bevel gear
Mounting sequence - repair bearing of shank bevel gear4 pages
Repairing bearing of head bevel gear/drive shaft on rear final drive5 pages
- Summary of components - bearing of head bevel gear/drive shaft
Mounting sequence - repair bearing of head bevel gear/drive shaft3 pages
Setting drive train (shank and head bevel gear) for rear final drive15 pages
- General Instructions
- Drive train settings and code lettering
- Positions of adjusting washers
- Setting overview (rear final drive)
- Correct working sequence when re-setting the drive train
Setting shank bevel gear5 pages
- Setting friction torque
- Following friction torques must be adjusted:
- Determining the thickness of adjusting washer "S3”
- Determining the thickness of adjusting washer "S3”
- Control measurement - checking dimension "r”
5 speed Manual gearbox 02K64 pages
Technical Data6 pages
Clutch, control17 pages
Repairing clutch control13 pages
- Overview
- Summary of components - Foot controls
- Removing and installing the over-centre helper spring
- Removing and installing the clutch pedal
Removing and installing clutch pedal switch F363 pages
- Summary of components - Hydraulics
- Check hydraulic clutch control
- Removing and installing the master cylinder
- Removing and installing the slave cylinder
- Bleeding the clutch system
Gearbox mechanics,operation, construction,diff.25 pages
Repairing the gearshift mechanism7 pages
Removing and installing the gearbox5 pages
- Inspect gear oil
Disassembling and assembling the gearbox9 pages
- Gearbox overview
- Summary of components - disassembling and assembling the gearbox
- Summary of components - Removing and installing gearbox housing cover and 5th gear
- Summary of components - removing and installing gearbox housing and shift mechanism
- Summary of components - Removing and installing the drive shaft, output shaft, differential gear and shift forks
Mounting sequence - disassembling and assembling the gearbox3 pages
- Repairing gearbox housing and gearshift shaft
- Repairing clutch housing
- Repairing gearbox housing cover
Gearbox,mechanics,gears,shafts,internal operation5 pages
Disassembling and assembling the drive shaft2 pages
Final drive, differential, differential lock11 pages
Automatic gearbox 01M114 pages
Technical Data6 pages
Self diagnosis, V.A.G Inspection Service19 pages
Perform self-diagnosis11 pages
Electrical Test3 pages
- Electrical and electronic components - fitting positions
Automatic gearbox, control, assembly, housing47 pages
Repairing shift mechanism7 pages
- Summary of components - Gearshift mechanism
- Removing and installing selector lever control cable, setting
Removing and installing, adjusting the interlock cable for the ignition key removal lock2 pages
Check gearbox9 pages
Removing and installing the gearbox5 pages
Inspect ATF level, if necessary top up4 pages
Disassembling and assembling the gearbox20 pages
- Regulations concerning cleanliness when working on the automatic gearbox
- Removing and installing ATF radiator and ATF filler tube
- Summary of components - Disassembling and assembling planetary gear
- l - Removing and installing ATF pump up to the support pipe for B2
- ll - Removing and installing reverse gear - clutch K2 up to large sun gear
- lll - Removing and installing free wheel and reverse gear - brake B1
- IV - Planet carrier and gearbox housing with drive gear and cover
- Disassembling and assembling planetary gear
- Overview of all adjusting works at planetary gear
II - Adjust reverse gear-brake B13 pages
Automatic gearbox, gears, control17 pages
- Disassembling and assembling the ATF pump
- Disassembling and assembling free wheel with B1 piston.
- Disassembling and assembling through 1st and 3rd gear clutch K1
- Disassembling and assembling K2 the reverse gear-clutch
- Disassembling and assembling through 3rd and 4th gear clutch K3
Removing and installing the slide valve body10 pages
- Summary of components - slide valve body
- Removing and installing oil pan
- Removing and installing ATF strainer
Removing and installing the slide valve body3 pages
Actuator rod for manual slider - replacing steel spring and screw for shift shaft2 pages
- Remove and install conductor foil with plug
Disassembling and assembling the parking position2 pages
Final drive, differential, differential lock18 pages
Checking the axle oil in the final drive3 pages
Removing and installing gasket ring for joint flange3 pages
Disassembling and assembling the final drive5 pages
Adjusting the final drive7 pages
Manual gearbox 02C96 pages
Technical Data5 pages
Identification of the gearbox2 pages
- General repair information
Self diagnosis, V.A.G Inspection Service20 pages
- Inspect operation of Haldex coupling
Electric/Electronic components and fitting locations3 pages
Perform self-diagnosis12 pages
Clutch, control10 pages
Repairing the clutch control8 pages
Gearbox mechanics,operation, construction,diff.18 pages
Repairing the gearshift mechanism7 pages
- Removing and installing the gearbox
- Removing and installing angle gearbox
- Inspecting gear oil level in the manual and angle gearbox
Disassembling and assembling the gearbox5 pages
- Repairing the gearbox housing and clutch housing
- Disassembling and assembling the gearshift mechanism
- Disassembling and assembling the gearshift forks
Gearbox,mechanics,gears,shafts,internal operation7 pages
Final drive, differential, differential lock36 pages
Replace the flange shaft gasket rings3 pages
- Replace gasket ring for the propshaft output flange in the angle gearbox
- Disassembling and assembling the differential gear
- Replacing the needle bearing (polygon bearing) for joint flange/output shaft
Setting shank and head bevel gear (drive train)9 pages
Removing and installing propshaft3 pages
- Repairing the propshaft
- Replace gasket ring for flange/propshaft on rear final drive (final drive removed)
- Replace gasket rings for flange shaft rear final drive (final drive installed)
Replace O-rings in rear final drive3 pages
- Removing and installing the rear final drive
- Checking the gear oil level in the rear final drive
Check oil level in the Haldex coupling or change oil4 pages