skoda Workshop Repair Guides

Skoda Workshop Service and Repair Manuals

Fault finding power transmission - problems with the clutch and clutch control > < Bleeding the clutch system
Repairing clutch
Repairing clutch
(Gearbox removed)
Special tools and workshop equipment required
t  Counterholder -MP1-223 (3067)-
t  Centering mandrel -T10097-
t  Grease for the plug serration of the clutch disc -G 000 100-
   
  Note
t  Observe the fault finding of the power transmission before replacing the clutch disc and the pressure plate - problems with the clutch and clutch control → Chapter.
t  Replace the clutch discs and pressure plates if the riveting is damaged or loose.
t  Assign the clutch disc and pressure plate in accordance with the engine identification characters via the → Electronic catalogue of original parts.
1 - Flywheel
q   make sure the centering pins are tight
q   The locating face for the clutch lining must be free from grooves, oil and grease
q   removing and installing → Engine → Rep. Gr.13
2 - Clutch disc
q   Assignment → Electronic Catalogue of Original Parts
q   Fitting position for simple flywheel: The spring cage points towards the pressure plate
q   Fitting position for two-mass flywheel → Fig.
q   center → Fig.
q   Lightly grease splines with grease for plug serration of clutch disc -G 000 100-
  Note
Clean the drive shaft serration and hub serration on used clutch discs. Remove corrosion and only apply a very thin layer of grease for plug serration of clutch disc -G 000 100- on the drive shaft serration. Subsequently move the clutch disc up and down on the drive shaft until the hub fits smoothly on the shaft. Remove all excess grease.
3 - Pressure plate
q   assign in accordance with engine identification characters → Electronic Catalogue of Original Parts
q   removing and installing → Fig.
q   Check the extremities of the membrane spring → Fig.
  Note
The pressure plates are protected against corrosion and are greased. Only clean the thrust surface as otherwise the life of the clutch may be considerably reduced.
4 - Screw
q   for two-mass flywheel: 22 Nm
q   for simple flywheel: 20 Nm
q   release or tighten in small stages crosswise
q   assign → Electronic Catalogue of Original Parts

   
Fitting position of clutch disc for two-mass flywheel
l  The marking “gearbox side”-arrow- always points towards the pressure plate and the gearbox.
  A30-0132
Center the clutch disc and remove and install the pressure plate
–  Release and tighten screws gradually and crosswise.
–  When removing inverse the position of the pressure pad -MP1-223-.
  Note
The thrust surface of the pressure plate and the clutch disc lining must fully rest against the flywheel before the screws are inserted. Tighten the screws crosswise and uniformly so as not to damage the centering holes on the pressure plate and the centering pins of the flywheel.
  S30-0079
Check the extremities of the membrane spring
l  Wear is allowed up to half the membrane spring thickness.
  V30-0094

Fault finding power transmission - problems with the clutch and clutch control > < Bleeding the clutch system