skoda Workshop Repair Guides

Skoda Workshop Service and Repair Manuals

Replacing gasket ring for flange/propshaft on the Haldex coupling (final drive removed) > < Removing and installing flexible disk with oscillation damper (rear flexible disk)
Repairing the propshaft
Repairing the propshaft
Special tools and workshop equipment required
t  Drive bushing -MP3-402 (VW 244 B)-
t  Pressure plate -MP3-406 (VW 401)-
t  Pressure plate -MP3-407 (VW 402)-
t  Assembly device for drive shaft -MP3-422 (VW 391)-
t  Pressure spindle -MP3-423 (VW407)-
t  Pressure spindle -MP3-448 (VW 408 A)-
t  Strutting bushing -MP6-428 (VW 522)-
t  Clamping device -MP6-429 (40-204A)-
t  Separating device 12...75 mm, e.g. -Kukko 17/1-
t  Extractor, e.g. -Kukko 18/0-
t  Hose strap pliers, e.g. -V.A.G 1275-
   
  Note
t  During the manufacture, the entire propshaft is balanced, in order to obtain the smoothest running possible. The balancing of the entire propshaft or the individual propshaft pipes is not possible with workshop tools. It is therefore essential to always replace the entire propshaft in case of damage to the front or the rear propshaft pipe.
t  Do not bend the propshaft, only store extended and transport.
t  Before the removal, mark the position of all parts to each other. Carry out the installation again in the same position, otherwise the imbalance is too great, damages to the bearing and humming noises could occur.
1 - Manual gearbox with angle gearbox
2 - 60 Nm
3 - Flexible disk with heat shield
q   removing and installing → Chapter
q   Fitting position: the open side of the heat shield points towards the gearbox → Chapter
4 - 60 Nm
5 - Front propshaft pipe
q   When installing and removing do not damage the centering bushing and gasket ring in the middle of the flange
6 - 40 Nm
7 - Shim
8 - Open warm-type clamp
q   tensioning → Fig.
9 - Joint boot for CV joint
q   drive out with drift pin before pressing off the CV joint
q   check for damage
10 - Disc spring
q   interlocked at inside diameter
q   Fitting position: large diameter lies on the CV joint
11 - Gasket
q   always replace (pull off protective foil and stick in joint) → Electronic Catalogue of Original Parts
12 - CV joint
q   pressing off → Fig.
q   pressing on → Fig.
q   Grease filling: Push 25 g grease on each side (total 50 g) into the joint. Grease joint if necessary, when replacing the joint boot.
13 - Circlip
q   always replace → Electronic Catalogue of Original Parts
q   removing and installing with circlip pliers
14 - 45 Nm
15 - Washer
q   always replace → Electronic Catalogue of Original Parts
16 - Flange
q   remove → Fig.
q   installing → Fig.
17 - Intermediate bearing
q   remove → Fig.
q   Fitting position → Fig.
q   drive in → Fig.
18 - 25 Nm
19 - Rear propshaft pipe
q   When installing and removing do not damage the centering bushing and gasket ring in the middle of the flange
20 - 60 Nm
q   As of 04.00, two of the new screws can be fitted with a balancing washer instead of a washer
q   in order to avoid droning noises, if necessary the balancing washers must be repaced with the washers after releasing the screw connections → Electronic Catalogue of Original Parts
21 - Balancing nut
q   not fitted to all propshafts
q   if the collar screw Pos. 23 was detached, the balancing nut and the balancing washer Pos. 22 must not be installed again
22 - Balancing washer
q   not fitted to all propshafts
q   if the collar screw Pos. 23 was detached, the balancing nut Pos. 21 and the balancing washer must not be installed again
23 - 60 Nm
24 - Flexible disk with oscillation damper
q   removing and installing → Chapter
25 - Rear final drive

   
Pressing off CV joint
  S39-0126
Pressing on CV joint
–  Carefully pressing on.
–  Tighten tensioner -MP6-429 (40-204A)-, propshaft must not be pressed down in the tensioner, otherwise this could result in paint damage.
–  If necessary eliminate paint damage as follows:
   Remove grease residues with Nitro-diluent -L 001 600 -.
   Apply 2-component acrylic paint -ALN 769 041- with hardener -ALZ 009 001-.
  S39-0127
Tighten warm-type clamp
-A-hose binding claw, e.g. -V.A.G 1275-
In case of repair assign the warm-type clamp via → Electronic catalogue of original parts.
  S39-0128
Remove the flange
  S39-0129
Install the flange
  S39-0130
Remove the intermediate bearing
–  The rubber guide of the intermediate bearing must be cut through and the sheet covering must be removed.
-A-separating device 12...75 mm e.g. -Kukko 17/1-
-B-extractor e.g. -Kukko 18/0-
  S39-0355
Fitting position of the intermediate bearing
The longest land -A- points in direction of travel -arrow- to the left.
  N39-0680
Drive in intermediate bearing
–  Drive in intermediate bearing up to the stop.
  S39-0131

Replacing gasket ring for flange/propshaft on the Haldex coupling (final drive removed) > < Removing and installing flexible disk with oscillation damper (rear flexible disk)