Octavia Mk1: Power unit
Also for this vehicle: Octavia Mk2.
Steering & suspension
Electrical
Body & interior
Heating & A/C
Engine
Transmission
General
Choose Sections to see everything in a chapter, or a chapter title to start at its first page.
1,6/74; 75 kW MPI engine153 pages
- Technical Data › Technical data
Self diagnosis, V.A.G Inspection Service › Self diagnosis, safety measures, cleanliness regulations, directions8 pages
- Self-diagnosis
- Safety precautions when working on the fuel supply system
- Rules of cleanliness to observe when working on the fuel supply system
- Safety measures to apply when working on the fuel injection and ignition system
- General notes on the injection system
- General notes on the ignition system
- Additional instructions when undertaking assembly work on the air-conditioning system
Engine assy,cylinder block,crankcase › Removing and installing engine10 pages
- Removing and installing engine covers
- Removing - engines with identification characters AEH, AKL
- Removing - engines with identification characters AVU, BFQ
- Securing the engine to the assembly stand
- Installing - engines with identification characters AEH, AKL
- Installing - engines with identification characters AVU, BFQ
- Aligning unit mounting for engine - gearbox
- Tightening torques
- Assembly bracket
Enginecrankshaft group, pistons22 pages
Removing and installing, tightening the toothed belt6 pages
Removing and installing sealing flange and pressure plate/drive plate7 pages
- Crankshaft - Summary of components
Disassembling and assembling pistons and conrods4 pages
Engine cylinder head, valve gear31 pages
Removing and installing the cylinder head14 pages
- Summary of components of cylinder head - engines with identification characters AEH, AKL
- Summary of components of cylinder head - engines with identification characters AVU, BFQ
- Removing and installing the top part of intake manifold - engines with identification characters AEH, AKL
- Removing and installing the cylinder head cover - engines with identification characters AEH, AKL
Removing and installing the cylinder head - engines with identification characters AEH, AKL3 pages
Removing and installing the cylinder head - engines with identification characters AVU, BFQ3 pages
- Inspecting the cylinder head for distortion
- Reworking a cylinder head
- Testing the compression
Camshaft6 pages
- Replacing the gasket ring for the camshaft - engines with identification characters AEH, AKL
- Replacing the gasket ring for the camshaft - engines with identification characters AVU, BFQ
- Removing and installing the camshaft - engines with identification characters AEH, AKL
- Testing hydraulic bucket tappets - engines with identification characters AEH, AKL
- Removing and installing the camshaft - engines with identification characters AVU, BFQ
Valve stem seals, valves guides, valve seats8 pages
- Replacing valve stem seals - engines with identification characters AEH, AKL
- Replacing valve stem seals - engines with identification characters AVU, BFQ
- Inspecting valve guides - engines with identification characters AEH, AKL
- Replacing valve guides - engines with identification characters AEH, AKL
- Inspecting valve guides - engines with identification characters AVU, BFQ
- Reworking valve seats - engines with identification characters AEH, AKL
- Reworking valve seats - engines with identification characters AVU, BFQ
Engine lubrication5 pages
Parts of the lubrication system - Summary of components3 pages
- Removing and installing oil pan
- Testing oil pressure and oil pressure switch
Engine cooling19 pages
Parts of cooling system - Summary of components16 pages
- Parts of the cooling system fitted to body
- Parts of cooling system engine side - Engines with identification characters AEH, AKL
- Parts of cooling system engine side - Engines with identification characters AVU, BFQ
- Connection diagram for coolant hoses - Engines with identification characters AEH, AKL
- Connection diagram for coolant hoses - Engines with identification characters AVU, BFQ
- Removing and installing radiator
- Removing and installing coolant pump
- Removing and installing as well as checking the coolant thermostat - engines with identification characters AEH, AKL
- Installing the coolant pipe - engines with identification characters AEH, AKL
Checking the coolant system for leaktightness3 pages
Electronically controlled cooling system - engines with identification characters AVU, BFQ3 pages
Fuel supply, gas operation17 pages
Removing and installing parts of the fuel supply system12 pages
- Fuel tank with attached parts and fuel filter - Summary of components
- Extract fuel from the fuel tank
- Removing and installing fuel delivery unit
- Removing and installing the fuel gauge sender G
- Removing and installing the fuel tank
- Connecting remote control
- Testing fuel pump
- Check fuel flow rate
- Checking the non-return valve of the fuel delivery unit
- Accelerator control - Summary of components for engines with identification characters AEH, AKL ? 07.98
- Adjusting accelerator control for engines with identification characters AEH, AKL ? 07.98
- Inspecting the electronic engine power control (electronic throttle) 08.98 ?
Activated charcoal container system4 pages
Mixture preparation system, electronic inj.,Gas22 pages
Repairing fuel injection13 pages
Overview of fitting locations - engines with identification characters AEH, AKL3 pages
- Overview of fitting locations - engines with identification characters AVU, BFQ
- Parts of injection system - Summary of components for engines with identification characters AEH, AKL
- Parts of injection system - Summary of components for engines with identification characters AVU, BFQ
- Fuel rail with injection valves - Summary of components
- Top part of intake manifold - Summary of components for engines with identification characters AEH, AKL
- Top part of intake manifold - Summary of components for engines with identification characters AVU, BFQ
- Bottom part of intake manifold - Summary of components for engines with identification characters AVU, BFQ
- Air filter - Summary of components
- Clean throttle valve control unitJ338
Testing components7 pages
Inspecting the injection rate, tightness and jet formation of the injectors3 pages
- Testing fuel pressure regulator and holding pressure - engines with identification characters AEH, AKL
- Testing fuel pressure regulator and holding pressure - engines with identification characters AVU, BFQ
- Test intake manifold changeover
Exhaust system16 pages
Removing and installing parts of the exhaust system11 pages
- Exhaust system - Summary of components for engines with identification characters AEH, AKL
- Exhaust manifold and pre-exhaust pipe - Summary of components for engines with identification characters AVU, BFQ
- Middle and rear silencer - Summary of components for engines with identification characters AVU, BFQ
- Removing and installing the pre-exhaust pipe - engines with identification characters AEH, AKL
- Removing and installing the pre-exhaust pipe - Engines with identification characters AVU, BFQ
- Removing and installing the exhaust manifold - Engines with identification characters AEH, AKL
- Removing and installing the exhaust manifold - Engines with identification characters AVU, BFQ
- Replace middle and rear silencer
- Aligning exhaust system free of stress
- Inspecting the exhaust system for leaktightness
Secondary air system - Engines with identification characters AVU, BFQ3 pages
Exhaust gas recirculation system - Engines with identification characters AVU, BFQ2 pages