Skoda Roomster Workshop Service & Auto Repair Manuals

Assembling gearbox –  Insert differential gear.

–  Always replace O-rings -arrows- for bearing support/output shaft → Electronic Catalogue of Original Parts.   Note The figure only shows 3 of the 4 O-rings.

–  Insert together the drive shaft -1- and the drive shaft -2-. –  Tighten nuts for the bearing support/output shaft to tightening torque → Chapter. –  Position the reverse pinion -3- on the needle bearing in the clutch housing. The shoulder -arrow- points away from the clutch housing. –  Check if the reverse shaft -4- is complete → Chapter; do not yet position the reverse shaft support onto the reverse shaft. –  Insert the reverse shaft in the clutch housing. –  Clean all threaded holes in the reverse shaft support to remove locking agent; clean with a screw-tap. –  Position reverse shaft support on the reverse shaft.

–  Install the reverse gear shift fork -1- with the support for reverse gear shift fork -2-, the spring -3- and the sliding shoe -4-.

Fitting location of reverse gear

–  Tighten the screw -B- for the shift mechanism/reverse gear to the specified tightening torque → Chapter. –  Install shift forks -A- together with shift rails.

–  Screw the pin screw -A- M8 x 100 mm in the reverse shaft support, to ensure it is aligned once the gearbox housing has been fitted. –  Align shift rails.   Note The shift segments must be positioned in the slots of the sliding sleeves. –  Apply sealant -AMV 188 200 03- uniformly on the sealing surface of the clutch housing. –  Position the gearbox housing and tighten fixing screws to the given tightening torque → Chapter.

Insert the screws for the reverse shaft support -arrow- as follows: –  Insert screw -a-, unscrew pin screw M 8 x 100 mm (⇒ fig. S34-0314) from the reverse shaft support, insert screw -b- and tighten by hand. Tightening sequence: 1 -  Screw -a- 30 Nm (M8 x 32) 2 -  Screw -b- 25 Nm (M8 x 26)

–  Fit bearing pins -arrow- for shift forks. Align the shift mechanism with a screwdriver to ensure the relevant bearing pin can be fitted. –  Apply sealant -AMV 188 200 03- uniformly on the sealing surface of the screw cap. –  Fit gearshift shaft cap and tighten screws to tightening torque → Chapter.

Install the gearshift shaft as follows: –  Put the shift rails in neutral position. –  Apply sealant -AMV 188 200 03- uniformly on the sealing surface of the gearshift cover. –  Position the peg -arrow 1- in the recess of the gearbox housing. Align the gearshift shaft in such a way that the shift finger -arrow 2- is inserted in the shift rails. –  Fit gearshift shaft cover and tighten screws to tightening torque → Chapter. Vehicles Fabia II and Roomster

–  Gearbox for vehicles with the start-stop system: insert the transmission neutral sender -G701--arrow- and tighten the fixing screw to the specified tightening torque → Item. Continued for all vehicles

–  Install both flange shafts with pressure springs, stop discs and conical rings.