Skoda Workshop Service and Repair Manuals

Removing and installing vane pump Special tools and workshop equipment required t  Wrench for the water pump and power-assisted steering -MP1-308- t  Hose clamps -MP7-602 (3094)- t  Locating bolts -T10060A- Removing: –  Remove engine cover → Engine; Rep. Gr.10 –  Remove ignition cables from the ignition coil.

–  Unscrew screws -arrows A- and the double screw -arrow B-. –  Lay the ignition coil to one side. –  Put lock carrier with attached parts in the servicing position → Body work; Rep. Gr.50 –  Remove the V-ribbed belt → Engine; Rep. Gr.13 –  Remove the belt pulley on the vane pump using the wrench for the water pump and the power-assisted steering -MP1-308 - as a counterhold if necessary.

–  Unscrew fixing screw -arrow- of the pressure line -1-. –  Remove the sound dampening system → Body Work; Rep. Gr.50. –  Place the oil catching pan under the vehicle. –  Disconnect the inlet hose from the hose clamp -MP7-602 (3094)-.

–  Unscrew hollow screw -1-. –  Lay the pressure line -2- to one side. Shut off the pressure line with a plastic bag or similar. –  Open the cable clamp -arrow A- and remove the inlet hose from the vane pump. –  Release screws -arrows-. –  Remove the vane pump with the holder. Installing: –  Fill the vane pump with hydraulic oil. Fill up oil at the induction pipe of the pump. –  Turn the hub until oil drains out from the delivery side of the pump.

–  Insert the vane pump with the holder and tighten the screws -arrows-. –  Insert the inlet hose and fix on a cable clamp -arrow A-. –  Place new gasket ring on the hollow screw, place the pressure line -2- on the vane pump and tighten the hollow screw -1-. –  Screw on the pulley of the vane pump. –  Installing the V-ribbed belt → Engine; Rep. Gr.13 –  Install engine cover → engine; Rep. Gr.10 –  Fit the ignition coil on the holder for the vane pump.

–  Tighten screws -arrows A- and the double screw -arrow B-.

–  Assign the ignition cable 6 and 1 to the ignition coil -C-. A -  Ignition coil for cylinders 5 and 3 B -  Ignition coil for cylinders 4 and 2 C -  Ignition coil for cylinders 6 and 1 The ignition leads are identified by the numbers 1 to 6. –  Assign ignition cables 2, 3, 4 and 5 in the same order. –  Installing the V-ribbed belt → Engine; Rep. Gr.13 –  Install engine cover → engine; Rep. Gr.10 –  Install the lock carrier with component parts → Body Work; Rep. Gr.50 –  Install the sound dampening system → Body work; Rep. Gr.50. –  Fiiling with hydraulic oil → Electronic Catalogue of Original Parts –  Checking hydraulic oil level → Chapter –  Install the reservoir cover for the power-assisted steering. –  Checking the steering system for tightness → Chapter –  Bleeding air from the steering gear → Chapter

Tightening torques:

Vane pump to the holder	22 Nm
Bracket for vane pump to cylinder block	22 Nm
Hollow screw for the pressure line	50 Nm
V-belt pulley to the vane pump t  Use new screws!	22 Nm
Ignition coil to the holder of the vane pump.	10 Nm