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Gearbox mechanics,operation, construction,diff. > < Repairing the clutch control

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Repairing the clutch
Repairing the clutch
Special tools and workshop equipment required
t  Counterholder -MP1-222 (10-201)-
t  Counterholder -MP1-223 (3067)-
t  Centering mandrel -T30029 (3176)-
t  Torque wrench
t  Grease for plug serration of clutch disc -G 000 100-
(Gearbox removed)
   
  Note
t  Replace the clutch discs and pressure plates if the riveting is damaged or loose.
t  Assign the clutch disc and pressure plate via the → Electronic catalogue of original parts and engine identification characters.
1 - Flywheel
q   make sure the centering pins are tight
q   The locating face for the clutch lining must be free from grooves, oil and grease
q   Mount coloured points on flywheel -A- and on pressure plate -B- opposite each other, if present
q   removing and installing → Engine → Rep. Gr.13
2 - Clutch disc
q   Diameter → Chapter
q   Fitting position: Spring cage or lettering “gearbox side” points to the pressure plate
q   center → Fig.
q   slightly grease the serration
  Note
t  Clean the drive shaft serration and hub serration on used clutch discs, remove corrosion. Apply a very thin layer of grease for plug serration of clutch disc -G 000 100- on the drive shaft serration.
t  Subsequently move the clutch disc up and down on the drive shaft until the hub fits smoothly on the shaft.
t  Remove all excess grease.
3 - Pressure plate
q   removing and installing → Fig.
q   Check the extremities of the membrane springs → Fig.
q   Mount coloured points on flywheel -A- and on pressure plate -B- opposite each other, if present
  Note
The pressure plates are protected against corrosion and are greased. Only clean the thrust surface as otherwise the life of the clutch may be considerably reduced.
4 - 25 Nm
q   assign → Electronic Catalogue of Original Parts
q   Release or tighten gradually and crosswise
5 - Needle bearing
q   removing and inserting → Engine → Rep. Gr.13

   
Center the clutch disc and remove and install the pressure plate
–  Release and tighten screws gradually and crosswise.
–  When removing inverse the position of the pressure pad -MP1-223-.
–  Coloured points on flywheel -A- and on pressure plate -B- must be in line with each other, if present
  Note
t  The thrust surface of the pressure plate and the clutch disc lining must fully rest against the flywheel before the screws are inserted.
t  Tighten the screws crosswise and uniformly so as not to damage the centering holes on the pressure plate and the centering pins of the flywheel.
t  If the counterholder -MP1-223- is not insertable, use the counterholder -MP1-222-.
  S30-0084
Check the extremities of the membrane springs
l  Wear is allowed up to half the membrane spring thickness.
  V30-0094
Check wire ring
–  Check wire ring in the pressure plate -arrow- for damage. Replace pressure plate with broken wire ring.
  A30-0159
Check springs and riveted joints
–  Check springs -arrows A- for damage and riveted joints -arrows B- for firm seating.
  Note
Pressure plates with strongly bent or broken feather joints or with loose riveted joints must be replaced.
  A30-0153

Gearbox mechanics,operation, construction,diff. > < Repairing the clutch control