Grand Vitara JLS Plus 2WD V6-2.5L (2000): Engine, Cooling and Exhaust

Also for this vehicle: Grand Vitara 2WD L4-2.4L (2009), Grand Vitara 2WD V6-2.5L (2004), Grand Vitara 2WD V6-2.7L (2006), Grand Vitara 2WD V6-3.2L (2010), Grand Vitara 4WD L4-2.4L (2009), Grand Vitara 4WD V6-2.5L (2003), Grand Vitara 4WD V6-2.7L (2008), Grand Vitara 4WD V6-3.2L (2010), Grand Vitara JLS 2WD V6-2.5L (2001), Grand Vitara JLX 4WD V6-2.5L (1999), Grand Vitara JLX Plus 4WD V6-2.5L (2000), Grand Vitara JS 2WD V6-2.5L (1999), Grand Vitara LTD 2WD V6-2.5L (2001), Grand Vitara LTD 4WD V6-2.5L (2002), Grand Vitara LTD JLX 4WD V6-2.5L (2000).

Diagnostics Maintenance Engine Transmission Brakes Electrical Steering & suspension Heating & A/C Body & interior

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01Relays and Modules Relays and Modules: Sections
02Sensors and Switches Sensors and Switches: Sections
03Maintenance Maintenance: Sections
04Engine, Cooling and Exhaust Engine, Cooling and Exhaust: Sections
- Engine173 pages
  - Compression Check › System Information › Specifications2
  - Camshaft, Lifters and Push Rods14 pages
    Camshaft Bearing › Component Information › Specifications
    Camshaft Gear/Sprocket › Component Information3 pages
    Specifications
    Service and Repair › LH (No.1) Bank 2ND Timing Chain and Chain Tensioner2
    Camshaft, Engine › Component Information › Diagrams2 3 4 5 6 7 8
    Lifter / Lash Adjuster, Valve › Component Information › Technical Service Bulletins2 pages
    Customer Interest for Lifter / Lash Adjuster: › TS02 › Dec › 02 › Engine - Ticking Noise
    All Technical Service Bulletins for Lifter / Lash Adjuster: › TS02 › Dec › 02 › Engine - Ticking Noise
  - Cylinder Block Assembly52 pages
    Connecting Rod Bearing › Component Information › Technical Service Bulletins › Engine - Connecting Rod Bearing Selection Revision2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18
    Connecting Rod, Engine › Component Information › Specifications › Service Specifications2
    Crankshaft Gear/Sprocket › Component Information › Specifications2
    Crankshaft Main Bearing › Component Information21 pages
    Technical Service Bulletins › Engine - Modified Main Bearing Oil Clearance/Selection2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19
    Specifications › Main Bearing Specifications2
    Crankshaft, Engine › Component Information › Specifications2 3
    Harmonic Balancer - Crankshaft Pulley › Component Information › Specifications
    Piston, Engine › Component Information › Specifications2
    Piston Pin, Engine › Component Information › Service and Repair
    Piston Ring, Engine › Component Information › Specifications2
  - Cylinder Head Assembly8 pages
    Valve Clearance › System Information › Specifications
    Fuel Pressure Release › System Information › Service and Repair
    Camshaft Housing › Component Information › Specifications
    Valve Cover › Component Information › Service and Repair
    Valve Guide › Component Information › Service and Repair
    Valve Seat › Component Information › Service and Repair
    Valve Spring › Component Information › Service and Repair
    Valve, Intake/Exhaust › Component Information › Service and Repair
  - Drive Belts, Mounts, Brackets and Accessories2 pages
    Drive Belt › Component Information › Technical Service Bulletins › Engine - Thumping Noise
    Drive Belt Tensioner › Component Information › Technical Service Bulletins › Engine - Thumping Noise
  - Engine Lubrication15 pages
    Engine Oil Pressure › Component Information › Specifications
    Engine Oil › Component Information › Specifications › Capacity Specifications2
    Oil Filter, Engine › Component Information › Service and Repair2 3
    Oil Pan, Engine › Component Information › Diagrams2 3 4 5
    Oil Pressure Warning Lamp/Indicator › Component Information › Testing and Inspection › Symptom Related Diagnostic Procedures2
    Oil Pick Up/Strainer › Component Information › Service and Repair
    Oil Pump, Engine › Engine Oil Pressure › Component Information › Specifications
  - Intake Manifold › Component Information › Specifications2
  - Lamps and Indicators - Engine › Oil Pressure Warning Lamp/Indicator › Component Information › Testing and Inspection › Symptom Related Diagnostic Procedures2
  - Seals and Gaskets, Engine6 pages
    Crankshaft Main Bearing Seal › Component Information › Technical Service Bulletins2 pages
    All Technical Service Bulletins for Crankshaft Main Bearing Seal: › TS03 › May › 03 › Engine - Repeat Rear Main Seal Replacement
    Customer Interest for Crankshaft Main Bearing Seal: › TS03 › May › 03 › Engine - Repeat Rear Main Seal Replacement
    Front Crankshaft Seal › Component Information › Technical Service Bulletins4 pages
    All Technical Service Bulletins for Front Crankshaft Seal: › TS06R2 › Feb › 04 › Engine - Oil Leaks From Left Front of Engine2
    Customer Interest for Front Crankshaft Seal: › TS06R2 › Feb › 04 › Engine - Oil Leaks From Left Front of Engine2
  - Timing Components51 pages
    Camshaft Gear/Sprocket › Component Information3 pages
    Specifications
    Service and Repair › LH (No.1) Bank 2ND Timing Chain and Chain Tensioner2
    Crankshaft Gear/Sprocket › Component Information › Specifications2
    Timing Chain › Component Information20 pages
    Diagrams › LH (No.1) Bank 2nd Timing Chain and Chain Tensioner2 3
    Service and Repair › 1st Timing Chain and Chain Tensioner2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17
    Timing Chain Guide › Component Information4 pages
    Specifications
    Service and Repair › LH (No.1) Bank 2nd Timing Chain and Chain Tensioner2 3
    Timing Chain Tensioner › Component Information9 pages
    Technical Service Bulletins6 pages
    All Technical Service Bulletins for Timing Chain Tensioner: › TS07R2 › Mar › 04 › Engine - Rattling Noise From Front of Engine2 3
    Customer Interest for Timing Chain Tensioner: › TS07R2 › Mar › 04 › Engine - Rattling Noise From Front of Engine2 3
    Service and Repair › LH (No.1) Bank 2nd Timing Chain and Chain Tensioner2 3
    Timing Cover › Component Information13 pages
    Technical Service Bulletins8 pages
    Customer Interest: › TS06R2 › Feb › 04 › Engine - Oil Leaks From Left Front of Engine2
    All Technical Service Bulletins:4 pages
    TS06R2 › Feb › 04 › Engine - Oil Leaks From Left Front of Engine2
    TS12 › Jan › 04 › Engine - Timing Cover Resealing Revision2
    All Other Service Bulletins for Timing Cover: › TS07R › Jul › 07 › Brakes - Front Brake Squeaking Noise When Braking2
    All Other Service Bulletins for Timing Cover: › TS07R › Jul › 07 › Brakes - Front Brake Squeaking Noise When Braking
    Service and Repair › Sealant Application Area2 3 4 5
  - Tune-up and Engine Performance Checks18 pages
    Fuel Pressure › System Information › Specifications › Pressure, Vacuum and Temperature Specifications2
    Idle Speed › System Information › Specifications
    Air Cleaner Housing › Air Filter Element › Component Information › Testing and Inspection2
    Fuel Filter › Fuel Pressure Release › System Information › Service and Repair
    Firing Order › Component Information › Specifications
    Ignition Timing › Number One Cylinder › Component Information › Locations
    Distributor, Ignition › Distributor Noise Shield › Component Information › Testing and Inspection2
    Spark Plug › Component Information › Specifications2 3 4 5
    Compression Check › System Information › Specifications2
    Valve Clearance › System Information › Specifications
  - Water Pump › Component Information › Technical Service Bulletins › Cooling System - Apparent Water Pump Leaks
- Cooling System22 pages
- Exhaust System25 pages
  - Catalytic Converter › Component Information › Service Precautions2
  - Exhaust Manifold › Component Information › Technical Service Bulletins › Exhaust Manifold Bolts - Installation Update
  - Exhaust Pipe › Component Information › Technical Service Bulletins8 pages
    Customer Interest for Exhaust Pipe: › TS06-04 › Nov › 00 › Exhaust System - Vibration/Rattles/Squeaks2 3 4
    All Technical Service Bulletins for Exhaust Pipe: › TS06-04 › Nov › 00 › Exhaust System - Vibration/Rattles/Squeaks2 3 4
  - Muffler › Component Information › Diagrams2
  - Seals and Gaskets, Exhaust › Exhaust Pipe Gasket › Component Information › Technical Service Bulletins12 pages
    All Technical Service Bulletins for Exhaust Pipe Gasket:6 pages
    TS17 › Mar › 06 › Exhaust System - Exhaust Noise From Under Vehicle2
    TS06-04 › Nov › 00 › Exhaust System - Vibration/Rattles/Squeaks2 3 4
    Customer Interest for Exhaust Pipe Gasket:6 pages
    TS17 › Mar › 06 › Exhaust System - Exhaust Noise From Under Vehicle2
    TS06-04 › Nov › 00 › Exhaust System - Vibration/Rattles/Squeaks2 3 4
05Powertrain Management Powertrain Management: Sections
06Transmission and Drivetrain Transmission and Drivetrain: Sections
07Brakes and Traction Control Brakes and Traction Control: Sections
08Starting and Charging Starting and Charging: Sections
09Power and Ground Distribution Power and Ground Distribution: Sections
10Steering and Suspension Steering and Suspension: Sections
11Heating and Air Conditioning Heating and Air Conditioning: Sections
12Restraint Systems Restraint Systems: Sections
13Accessories and Optional Equipment Accessories and Optional Equipment: Sections
14Body and Frame Body and Frame: Sections
15Cruise Control Cruise Control: Sections
16Instrument Panel, Gauges and Warning Indicators Instrument Panel, Gauges and Warning Indicators: Sections
17Lighting and Horns Lighting and Horns: Sections
18Windows and Glass Windows and Glass: Sections
19Wiper and Washer Systems Wiper and Washer Systems: Sections