vauxhall Workshop Repair Guides

Vauxhall Workshop Service and Repair Manuals

Exhaust Manifold Removal - 1.7L Diesel LPL, LPV and LUB > < Camshaft Removal

Camshaft Installation

Special Tools

•  EN-6092-10   Fixing Tool
•  EN-6092   Adjuster

For equivalent regional tools, refer to Special Tools .


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1. The exhaust camshaft secondary gear (2) has to be pretensioned. Use the EN-6092   adjuster (1) to pretension the secondary gear and use EN-6092-10   fixing tool (4) to fix with the exhaust camshaft gear (3).

Note:  Lubricate the camshafts with engine oil.
2. Install the exhaust camshaft along with the intake camshaft.

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3. The marks in the intake camshaft gear (2) must align with the marks in the exhaust camshaft gear (1).

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Note:  Lubricate the camshaft bearing caps with engine oil.
4. Install the 4 camshaft bearing caps.
5. Install the 4 camshaft bearing cap bolts (1) and the 8 camshaft bearing cap nuts (2).

Caution: Refer to Fastener Caution .


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6. Tighten the 4 camshaft bearing cap bolts and nuts in a sequence as shown and in increments of 1 or 2 turns at a time until they are seated.
7. Tighten the camshaft bearing cap bolts and nuts to 27 N·m (20 lb ft) .
8. Remove the EN-6092-10   fixing tool .

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Note:  Lubricate the camshaft bearing front cap with engine oil.
9. Install the camshaft bearing front cap (3).
10. Install the camshaft bearing front cap bolt (1) and the 2 camshaft bearing front cap nuts (2) and tighten to 27 N·m (20 lb ft) .

Exhaust Manifold Removal - 1.7L Diesel LPL, LPV and LUB > < Camshaft Removal