Vauxhall Workshop Service and Repair Manuals

Replace engine damping block (left side) (Z 10 XE, Z 10 XEP, without air conditioning, LHD)

Note:   KM-6394 must be used as of model year 04 instead of KM-6169-1 .

1.   Raise vehicle 2.   Remove ribbed V-belt cover Note:   In "ECO" model variant remove lower engine compartment cover, see operation "J481500 Removing and installing lower engine compartment cover (ECO)" in group "A" •   Unscrew 3 bolts (1) •   Remove clip (arrow)

3.   Attach KM-6169-2 to transmission •   Tighten 2x bolts 95 Nm

4.   Attach KM-6169 (1) •   Place left of KM-6169 onto front axle body (arrows, illus. I) – Guide pin must be seated in bore in front axle body •   Attach both right holders on the front axle body (arrows, Illus. II). – Guide pin must be seated in bore in front axle body (arrow, Fig. III) •   Tighten 2 bolts

5.   Attach connection to KM-6169 •   Adjust bracket (2) for support •   Screw on nut (1) 6.   Adjust supports •   Transmission side – Turn spindles until mounts (3) are positioned at guide journals free of play •   Engine timing side – Insert journal of the support in the bore of the cylinder block without play (arrow) – Tighten nuts (1)

7.   Loosen left engine damping block •   Unscrew 2 bolts (2) 8.   Remove left engine damping block •   Unscrew 4x bolt (1) – Lower engine – Unclip clutch pressure line

9.   Install left engine damping block •   Tighten 4 bolts 25 Nm – To side member – Clip in clutch pressure line 10.   Secure left engine damping block adapter •   Lift engine •   Tighten 2 bolts 80 Nm – To transmission holder