vauxhall Workshop Repair Guides

Vauxhall Workshop Service and Repair Manuals

Main Shaft, Disassemble and Assemble (F17+) > < Gearwheels, Replace (F17 new)

Replace bearing in transmission housing (F17 new)

Note:   Transmission remains installed.

  Remove

Object Number: 2414078  Size: DEFAULT

1.   Remove gearshift cover (1)
2.   Remove reversing lamps switch
•   Disconnect wiring harness plug for reversing lamp switch
•   Unscrew reversing lamps switch (2)
3.   Remove end shield cover (3)
4.   Remove end shield (4)
5.   Remove differential

Object Number: 2414094  Size: DEFAULT

6.   Remove drive shaft needle bearings (3)
•   Withdraw needle bearings from transmission housing with KM-556-A (1) and MKM-599 (2)
7.   Remove main shaft roller bearing (4)
•   Withdraw roller bearing from transmission housing with KM-556-A (6) and KM-556-2 (5)

  Install

Object Number: 2414095  Size: DEFAULT

8.   Install main shaft roller bearing (3)
Important:   Do not drive in roller bearing flush, otherwise the bearing will be damaged.
•   Drive new roller bearing for main shaft bearing in transmission into transmission housing with KM-454-3 (5) and KM-454-4 (4) as far as it will go
9.   Install drive shaft needle bearings (2)
Note:   Needle bearing side with writing points to transmission.
•   Drive needle bearing flush into transmission housing with KM-454-2 (6) and KM-454-4 (1)

10.   Install differential
Object Number: 2414090  Size: DEFAULT

11.   Install end shield (1)
Note:   Observe the magnet
12.   Install end shield cover (2)
13.   Install gearshift cover (3)
14.   Transmission Fluid Level, Check and Correct LUREF_1.gif
15.   Install reversing lamp switch
•   insert with new seal ring
•   Tighten reversing lamp switch (4) 20 Nm
•   Connect wiring harness plug
16.   Check ease of gear shifting
•   with vehicle standing
•   with engine running
•   with clutch disengaged

Main Shaft, Disassemble and Assemble (F17+) > < Gearwheels, Replace (F17 new)