vauxhall Workshop Repair Guides

Vauxhall Workshop Service and Repair Manuals

Centre Secondary Air Metal Pipe, Remove and Install (X 25 XE, X 30 XE) > < Secondary Air Switchover Valve, Remove and Install (X 20 XEV, X 25 XE and X 30 XE)

Secondary Air Metal Pipe, Remove and Install (X 20 XEV)

  Remove

Pull back spring clamp (1) and detach air duct hose (2) from secondary air non-return valve (3).

Object Number: 2388057  Size: DEFAULT

Remove fastening bolts (1) and remove bracket (2).

Remove heat shield fastening bolts.

Remove heat shield from exhaust manifold.

Object Number: 2388058  Size: DEFAULT

Remove crankcase vent hose from cylinder head cover.

Remove bolts (1) and remove secondary air metal pipe (2) from exhaust manifold.

Object Number: 2388060  Size: DEFAULT

Removal of non-return valve: clamp secondary air metal pipe in vice with protective jaws and remove non-return valve.

Object Number: 2388056  Size: DEFAULT

  Install

To install non-return valve: Coat thread with screw locking compound (red) and bolt to metal pipe – tightening torque 30 Nm / 22 lbf. ft.

Insert secondary air metal pipe with new sealing washers into exhaust manifold – tightening torque 20 Nm / 15 lbf. ft. The retaining bolts must be coated with assembly paste (white) prior to assembly.

Attach crankcase vent hose to cylinder head cover.

Attach heat shield to exhaust manifold – tightening torque 8 Nm / 6 lbf. ft.

Attach bracket to exhaust manifold and metal pipe – tightening torque 8 Nm / 6 lbf. ft.

Attach air duct hose to secondary air non-return valve and fasten with spring clamp.


Related Literature Units
-
-

Centre Secondary Air Metal Pipe, Remove and Install (X 25 XE, X 30 XE) > < Secondary Air Switchover Valve, Remove and Install (X 20 XEV, X 25 XE and X 30 XE)