New Beetle L5-2.5L (BPR) (2007): Engine, Cooling and Exhaust

Also for this vehicle: New Beetle Convertible L5-2.5L (BPR) (2007), New Beetle Convertible L5-2.5L (BPS) (2006), New Beetle GL L4-2.0L (AZG) (2002), New Beetle GLS L4-1.8L Turbo (AWV) (2001), New Beetle GLS L4-1.9L DSL Turbo (ALH) (2002), New Beetle GLS L4-2.0L (AVH) (2001), New Beetle GLS L4-2.0L (AZG) (2002), New Beetle L4-1.8L Turbo (AWP) (2003), New Beetle L4-1.8L Turbo (AWV) (2005), New Beetle L4-1.8L Turbo (BNU) (2005), New Beetle L4-1.9L DSL Turbo (ALH) (2003), New Beetle L4-1.9L DSL Turbo (BEW) (2006), New Beetle L4-2.0L (AVH) (2005), New Beetle L4-2.0L (AZG) (2003), New Beetle L4-2.0L (BEV) (2004), New Beetle L5-2.5L (BPS) (2006), New Beetle Turbo S L4-1.8L Turbo (AWP) (2002), New Beetle.

Diagnostics Maintenance Engine Transmission Brakes Electrical Steering & suspension Heating & A/C Body & interior

Choose Sections to see everything in a chapter, or a chapter title to start at its first page.

01Relays and Modules Relays and Modules: Sections
02Sensors and Switches Sensors and Switches: Sections
03Maintenance Maintenance: Sections
04Engine, Cooling and Exhaust Engine, Cooling and Exhaust: Sections
- Engine309 pages
  - Actuators and Solenoids - Engine24 pages
    Engine Mount Control Solenoid › Component Information › Diagrams › Diagram Information and Instructions2 3 4 5 6 7 8 9 10 11 12
    Variable Valve Timing Actuator › Component Information › Diagrams › Diagram Information and Instructions2 3 4 5 6 7 8 9 10 11 12
  - Compression Check › System Information › Specifications2
  - Camshaft, Lifters and Push Rods22 pages
    Camshaft Gear/Sprocket › Component Information › Specifications
    Camshaft, Engine › Component Information › Service and Repair2 3 4 5
    Variable Valve Timing Actuator › Component Information › Diagrams › Diagram Information and Instructions2 3 4 5 6 7 8 9 10 11 12
    Variable Valve Timing Cover / Housing › Component Information › Service and Repair2 3 4
  - Cylinder Block Assembly43 pages
    Connecting Rod, Engine › Component Information7 pages
    Specifications2 3
    Service and Repair › Procedures2 3 4
    Crankshaft Gear/Sprocket › Component Information › Specifications
    Crankshaft Main Bearing › Component Information › Specifications
    Crankshaft, Engine › Component Information11 pages
    Specifications › Crankshaft Specifications2
    Service and Repair › Procedures2 3 4 5 6
    Tools and Equipment › Crank Seal Installer - AST Tool # 32662 3
    Sealing Flange, Engine Front <--> [Front Engine Plate] › Component Information8 pages
    Locations2
    Service and Repair › Sealing Flange and Drive Plate/Flywheel Assembly Overview2 3 4 5 6
    Harmonic Balancer - Crankshaft Pulley › Component Information › Specifications
    Piston, Engine › Component Information › Specifications2 3 4 5 6 7 8 9
    Piston Ring, Engine › Component Information › Specifications2 3 4 5
  - Cylinder Head Assembly8 pages
    Valve Clearance › System Information › Specifications
    Valve Cover › Component Information › Service and Repair2
    Valve Guide › Component Information › Testing and Inspection
    Valve Spring › Component Information › Tools and Equipment › Valve Spring Comp. Support - AST Tool # 20362 3
    Valve, Intake/Exhaust › Component Information › Specifications
  - Drive Belts, Mounts, Brackets and Accessories22 pages
    Drive Belt › Component Information10 pages
    Diagrams2
    Service and Repair › Procedures2 3 4 5 6 7 8
    Engine Mount › Engine Mount Control Solenoid › Component Information › Diagrams › Diagram Information and Instructions2 3 4 5 6 7 8 9 10 11 12
  - Engine Lubrication83 pages
    Engine Oil Pressure › Component Information › Specifications2 3
    Engine Oil Drain Plug › Component Information › Technical Service Bulletins › Engine - Oil Drain Plug Thread Cleaning2
    Engine Oil › Component Information31 pages
    Technical Service Bulletins › Engine - Measurement Of Oil Consumption2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19
    Specifications › Capacity Specifications2
    Service and Repair › Procedures2 3 4 5 6 7 8 9 10
    Oil Filter, Engine › Component Information20 pages
    Locations2
    Service and Repair › Procedures2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18
    Oil Filter Adapter › Component Information › Locations › Oil Filter Adapter Assembly2 3
    Oil Filter Housing › Component Information › Service and Repair
    Oil Pan, Engine › Component Information8 pages
    Specifications
    Service and Repair › Lower Oil Pan2 3 4 5 6 7
    Oil Pressure Sender › Component Information › Diagrams › Diagram Information and Instructions2 3 4 5 6 7 8 9 10 11 12
    Oil Pump, Engine › Engine Oil Pressure › Component Information › Specifications2 3
  - Intake Manifold › Component Information9 pages
    Specifications2 3
    Service and Repair › Intake Manifold2 3 4 5 6
  - Seals and Gaskets, Engine14 pages
    Crankshaft Main Bearing Seal › Component Information › Service and Repair › Crankshaft Seal, Transmission Side2 3 4
    Front Crankshaft Seal › Component Information › Service and Repair2
    Timing Cover Gasket › Component Information › Service and Repair
    Valve Guide Seal › Component Information › Service and Repair2 3 4 5 6 7
  - Sensors and Switches - Engine › Oil Pressure Sender › Component Information › Diagrams › Diagram Information and Instructions2 3 4 5 6 7 8 9 10 11 12
  - Timing Components34 pages
    Camshaft Gear/Sprocket › Component Information › Specifications
    Crankshaft Gear/Sprocket › Component Information › Specifications
    Timing Belt › Component Information › Service and Repair
    Timing Chain › Component Information9 pages
    Specifications
    Locations › Timing and Oil Pump Drive Chain Overview2 3 4
    Service and Repair › Timing and Oil Pump Drive Chain Overview2 3 4
    Timing Chain Tensioner › Component Information › Specifications
    Timing Cover › Component Information › Specifications2 3 4 5
    Variable Valve Timing16 pages
    Variable Valve Timing Actuator › Component Information › Diagrams › Diagram Information and Instructions2 3 4 5 6 7 8 9 10 11 12
    Variable Valve Timing Cover / Housing › Component Information › Service and Repair2 3 4
  - Tune-up and Engine Performance Checks34 pages
    Fuel Pressure › System Information7 pages
    Specifications
    System Diagnosis › Fuel Pressure Regulator and Residual Pressure Checking, Engine Code BPR2 3 4 5 6
    Idle Speed › System Information › Specifications
    Air Cleaner Housing › Air Filter Element › Component Information › Locations2 3 4
    Fuel Filter › Component Information9 pages
    Locations2 3
    Service and Repair › Overview2 3 4 5 6
    Firing Order › Component Information › Specifications
    Ignition Timing › Number One Cylinder › Component Information › Locations
    Spark Plug › Component Information › Specifications2 3 4 5 6 7 8
    Compression Check › System Information › Specifications2
    Valve Clearance › System Information › Specifications
  - Water Pump › Component Information › Technical Service Bulletins › Cooling System - Coolant Staining Around Water Pump Area2
- Cooling System193 pages
  - After-Run Coolant Pump › Component Information › Diagrams › Diagram Information and Instructions2 3 4 5 6 7 8 9 10 11 12
  - Coolant › Component Information4 pages
    Technical Service Bulletins › Cooling System - Coolant Identification/Mixing2
    Specifications › Capacity Specifications2
  - Coolant Level Sensor › Component Information › Locations
  - Coolant Line/Hose › Component Information › Diagrams2 3
  - Coolant Reservoir › Component Information › Technical Service Bulletins8 pages
    Customer Interest for Coolant Reservoir: › 8007-05 › Sep › 07 › A/C - Insufficient Heater Output at Idle2 3 4
    All Technical Service Bulletins for Coolant Reservoir: › 8007-05 › Sep › 07 › A/C - Insufficient Heater Output at Idle2 3 4
  - Radiator Cooling Fan28 pages
    Radiator Cooling Fan Control Module › Component Information14 pages
    Locations2
    Diagrams › Diagram Information and Instructions2 3 4 5 6 7 8 9 10 11 12
    Radiator Cooling Fan Temperature Sensor / Switch › Component Information13 pages
    Locations
    Diagrams › Diagram Information and Instructions2 3 4 5 6 7 8 9 10 11 12
    Fan Clutch › Component Information › Tools and Equipment
  - Engine - Coolant Temperature Sensor/Switch38 pages
    Coolant Temperature Sensor/Switch (For Computer) › Component Information13 pages
    Locations
    Diagrams › Diagram Information and Instructions2 3 4 5 6 7 8 9 10 11 12
    Radiator Cooling Fan Temperature Sensor / Switch › Component Information13 pages
    Locations
    Diagrams › Diagram Information and Instructions2 3 4 5 6 7 8 9 10 11 12
    Temperature Switch (Warning Indicator) › Component Information › Diagrams › Diagram Information and Instructions2 3 4 5 6 7 8 9 10 11 12
  - Fan Shroud › Component Information › Service and Repair2
  - Heater Core › Component Information › Service and Repair
  - Lamps and Indicators - Cooling System › Temperature Gauge › Component Information › Diagrams › Diagram Information and Instructions2 3 4 5 6 7 8 9 10 11 12
  - Radiator › Component Information › Service and Repair2
  - Relays and Modules - Cooling System26 pages
    Auxiliary Water Pump Relay › Component Information › Diagrams › Diagram Information and Instructions2 3 4 5 6 7 8 9 10 11 12
    Radiator Cooling Fan Control Module › Component Information14 pages
    Locations2
    Diagrams › Diagram Information and Instructions2 3 4 5 6 7 8 9 10 11 12
  - Sensors and Switches - Cooling System39 pages
    Coolant Level Sensor › Component Information › Locations
    Engine - Coolant Temperature Sensor/Switch38 pages
    Coolant Temperature Sensor/Switch (For Computer) › Component Information13 pages
    Locations
    Diagrams › Diagram Information and Instructions2 3 4 5 6 7 8 9 10 11 12
    Radiator Cooling Fan Temperature Sensor / Switch › Component Information13 pages
    Locations
    Diagrams › Diagram Information and Instructions2 3 4 5 6 7 8 9 10 11 12
    Temperature Switch (Warning Indicator) › Component Information › Diagrams › Diagram Information and Instructions2 3 4 5 6 7 8 9 10 11 12
  - Temperature Gauge › Component Information › Diagrams › Diagram Information and Instructions2 3 4 5 6 7 8 9 10 11 12
  - Thermostat, Engine Cooling › Component Information › Specifications2 3
  - Water Pump › Component Information › Technical Service Bulletins › Cooling System - Coolant Staining Around Water Pump Area2
- Exhaust System64 pages
05Powertrain Management Powertrain Management: Sections
06Transmission and Drivetrain Transmission and Drivetrain: Sections
07Brakes and Traction Control Brakes and Traction Control: Sections
08Starting and Charging Starting and Charging: Sections
09Power and Ground Distribution Power and Ground Distribution: Sections
10Steering and Suspension Steering and Suspension: Sections
11Heating and Air Conditioning Heating and Air Conditioning: Sections
12Restraint Systems Restraint Systems: Sections
13Accessories and Optional Equipment Accessories and Optional Equipment: Sections
14Body and Frame Body and Frame: Sections
15Cruise Control Cruise Control: Sections
16Instrument Panel, Gauges and Warning Indicators Instrument Panel, Gauges and Warning Indicators: Sections
17Lighting and Horns Lighting and Horns: Sections
18Windows and Glass Windows and Glass: Sections
19Wiper and Washer Systems Wiper and Washer Systems: Sections