Passat Sedan 4Motion W8-4.0L (BDP) (2002): Engine, Cooling and Exhaust

Also for this vehicle: Passat 4Motion V6-2.8L (ATQ) (2005), Passat GLS 4Motion V6-2.8L (ATQ) (2002), Passat GLS L4-1.8L Turbo (AUG) (2001), Passat GLS V6 V6-2.8L (ATQ) (2001), Passat GLS Wagon L4-1.8L Turbo (AUG) (2001), Passat GLS Wagon L4-1.8L Turbo (AWM) (2002), Passat GLS Wagon V6 V6-2.8L (ATQ) (2001), Passat GLX V6 V6-2.8L (ATQ) (2001), Passat GLX Wagon V6 V6-2.8L (ATQ) (2001), Passat L4-1.8L Turbo (AWM) (2004), Passat L4-1984cc 2.0L DOHC (1991), Passat L4-1984cc 2.0L DOHC (9A) (1990), Passat Sedan 4Motion V6-2.8L (ATQ) (2003), Passat Sedan 4Motion V6-3.6L (BLV) (2007), Passat Sedan L4-1.8L Turbo (AWM) (2003), Passat Sedan L4-1.9L DSL Turbo (AAZ) (1995), Passat Sedan L4-1.9L DSL Turbo (AHH) (1998), Passat Sedan L4-1781cc 1.8L DOHC Turbo (ATW) (2000), Passat Sedan L4-1781cc 1.8L Turbo (AEB) (1999), Passat Sedan L4-1896cc 1.9L DSL Turbo (1Z) (1997), Passat Sedan L4-2.0L (ABA) (1996), Passat Sedan L4-2.0L Turbo (BPY) (2007), Passat Sedan L4-2.0L Turbo (CCTA) (2010), Passat Sedan V6-2.8L (ATQ) (2000), Passat Sedan V6-2771cc 2.8L DOHC (AHA) (1998), Passat Sedan V6-2792cc 2.8L DOHC (1994), Passat Sedan V6-2792cc 2.8L DOHC (AAA) (1995), Passat Sedan V6-2792cc 2.8L DOHC (AAA) SFI (1997), Passat Sedan V6-3.6L (BLV) (2008), Passat Syncro Sedan L4-1781cc 1.8L DOHC Turbo (ATW) (2000), Passat Syncro Sedan V6-2771cc 2.8L DOHC (AHA) (1999), Passat Syncro Wagon V6-2.8L (ATQ) (2000), Passat Syncro Wagon V6-2771cc 2.8L DOHC (AHA) (1998), Passat V6-2.8L (ATQ) (2004), Passat V6-3.6L (BLV) (2006), Passat Wagon 4Motion V6-2.8L (ATQ) (2003), Passat Wagon L4-1.8L Turbo (AWM) (2003), Passat Wagon L4-1.9L DSL Turbo (AAZ) (1996), Passat Wagon L4-1.9L DSL Turbo (AHU) (1997), Passat Wagon L4-1781cc 1.8L DOHC Turbo (ATW) (2000), Passat Wagon L4-1781cc 1.8L Turbo (AEB) (1998), Passat Wagon L4-2.0L (ABA) (1995), Passat Wagon L4-2.0L Turbo (BPY) (2008), Passat Wagon L4-2.0L Turbo (CCTA) (2009), Passat Wagon V6-2.8L (ATQ) (2000), Passat Wagon V6-2792cc 2.8L DOHC (1994), Passat Wagon V6-3.6L (BLV) (2007), Passat (B3).

Choose Sections to see everything in a chapter, or a chapter title to start at its first page.

1. 01Relays and ModulesRelays and Modules: Sections
2. 02Sensors and SwitchesSensors and Switches: Sections
3. 03MaintenanceMaintenance: Sections
4. 04Engine, Cooling and ExhaustEngine, Cooling and Exhaust: Sections
   • Engine181 pages

     • Actuators and Solenoids - Engine6 pages

       • Engine Mount Control Solenoid › Component Information › Testing and Inspection2
       • Variable Valve Timing Actuator › Component Information › Testing and Inspection234
     • Compression Check › System Information › Specifications23
     • Camshaft, Lifters and Push Rods19 pages

       • Camshaft Bearing › Component Information › Specifications23
       • Camshaft, Engine › Component Information › Specifications23456789101112
       • Variable Valve Timing Actuator › Component Information › Testing and Inspection234
     • Cylinder Block Assembly11 pages

       • Balance Shaft › Component Information › Service and Repair › Balancing Shafts, Disassembling and Assembling234567
       • Crankshaft, Engine › Component Information › Tools and Equipment › Crank Seal Installer - AST Tool # 326623
       • Harmonic Balancer - Crankshaft Pulley › Component Information › Specifications
     • Cylinder Head Assembly10 pages

       • Fuel Pressure Release › System Information › Service Precautions
       • Valve Cover › Component Information › Service and Repair23
       • Valve Guide › Component Information › Testing and Inspection
       • Valve Seat › Component Information › Service and Repair2
       • Valve Spring › Component Information › Tools and Equipment › Valve Spring Comp. Support - AST Tool # 203623
     • Drive Belts, Mounts, Brackets and Accessories9 pages

       • Drive Belt › Component Information5 pages

         • Specifications23
         • Service and Repair › Procedures2
       • Engine Accessory Bracket › Component Information › Service and Repair2
       • Engine Mount › Engine Mount Control Solenoid › Component Information › Testing and Inspection2
     • Engine Lubrication58 pages

       • Engine Oil Pressure › Component Information › Specifications23
       • Engine Oil Drain Plug › Component Information › Technical Service Bulletins › Engine - Oil Drain Plug Thread Cleaning2
       • Engine Oil › Component Information22 pages

         • Technical Service Bulletins › Engine - Measurement Of Oil Consumption234567891011121314151617181920
         • Specifications › Capacity Specifications2
       • Oil Cooler, Engine › Component Information › Technical Service Bulletins4 pages

         • All Technical Service Bulletins for Oil Cooler: › 1707-01 › Jan › 07 › Engine - Whining Noise At 1,100 to 1,500 RPM2
         • Customer Interest for Oil Cooler: › 1707-01 › Jan › 07 › Engine - Whining Noise At 1,100 to 1,500 RPM2
       • Oil Filter Housing › Component Information › Service and Repair2
       • Oil Level Sensor › Component Information › Locations › From 08.9923456
       • Oil Pan, Engine › Component Information › Specifications23456789
       • Oil Pressure Sender › Component Information › Testing and Inspection2
       • Oil Pressure Sensor › Component Information › Locations › Oil Pressure Switch (2.8 Liter) [F1]23
       • Oil Pump, Engine › Engine Oil Pressure › Component Information › Specifications23
       • Oil Temperature Sensor/Switch, Engine › Component Information › Locations › Engine Oil Temperature Sensor (2.8 Liter) [G8]2
     • Intake Manifold › Component Information › Technical Service Bulletins › Engine - Intake Manifold Alignment Dowel Precautions
     • Seals and Gaskets, Engine7 pages

       • Crankshaft Main Bearing Seal › Component Information › Service and Repair2
       • Front Crankshaft Seal › Component Information › Service and Repair2
       • Valve Guide Seal › Component Information › Service and Repair23
     • Sensors and Switches - Engine13 pages

       • Oil Level Sensor › Component Information › Locations › From 08.9923456
       • Oil Pressure Sender › Component Information › Testing and Inspection2
       • Oil Pressure Sensor › Component Information › Locations › Oil Pressure Switch (2.8 Liter) [F1]23
       • Oil Temperature Sensor/Switch, Engine › Component Information › Locations › Engine Oil Temperature Sensor (2.8 Liter) [G8]2
     • Timing Components25 pages

       • Balance Shaft › Component Information › Service and Repair › Balancing Shafts, Disassembling and Assembling234567
       • Timing Belt › Component Information › Tools and Equipment23
       • Timing Belt Tensioner › Component Information › Specifications
       • Timing Chain › Component Information › Service and Repair234567
       • Timing Chain Tensioner › Component Information › Specifications
       • Timing Cover › Component Information › Service and Repair2
       • Variable Valve Timing › Variable Valve Timing Actuator › Component Information › Testing and Inspection234
     • Tune-up and Engine Performance Checks14 pages

       • Fuel Pressure › System Information › Specifications2345
       • Idle Speed › System Information › Specifications
       • Air Cleaner Housing › Air Filter Element › Component Information › Service and Repair
       • Fuel Filter › Fuel Pressure Release › System Information › Service Precautions
       • Firing Order › Component Information › Specifications
       • Spark Plug › Component Information › Specifications2
       • Compression Check › System Information › Specifications23
     • Water Pump › Component Information › Specifications2345
   • Cooling System97 pages

     • Coolant › Component Information4 pages

       • Technical Service Bulletins › Cooling System - Coolant Identification/Mixing2
       • Specifications › Capacity Specifications2
     • Coolant Level Sensor › Component Information › Locations › Engine Coolant Level (Ecl) Sensor (Except 2.0 Liter Tdi) [G32]2
     • Coolant Line/Hose › Component Information › Diagrams2
     • Radiator Cooling Fan16 pages

       • A/C Pressure Sensor/Switch - Cooling Fan › Component Information › Locations2
       • Radiator Cooling Fan Control Module › Component Information12 pages

         • Locations
         • Diagrams › Diagram Information and Instructions234567891011
       • Radiator Cooling Fan Motor Relay › Component Information › Locations
       • Fan Clutch › Component Information › Tools and Equipment
     • Engine - Coolant Temperature Sensor/Switch18 pages

       • Coolant Temperature Sensor/Switch (For Computer) › Component Information15 pages

         • Locations › From 08.992345678
         • Testing and Inspection › Engine Coolant Temperature (ECT) Sensor (on Radiator), Checking234567
       • Temperature Sensor (Gauge) › Component Information › Locations › Engine Coolant Temperature (ECT) Sensor (2.8 Liter) [G62]23
     • Heater Core › Component Information › Service and Repair › Heater and A/C Unit - Removing and Installing23456
     • Radiator › Component Information › Locations234
     • Relays and Modules - Cooling System13 pages

       • Radiator Cooling Fan Control Module › Component Information12 pages

         • Locations
         • Diagrams › Diagram Information and Instructions234567891011
       • Radiator Cooling Fan Motor Relay › Component Information › Locations
     • Sensors and Switches - Cooling System22 pages

       • A/C Pressure Sensor/Switch - Cooling Fan › Component Information › Locations2
       • Coolant Level Sensor › Component Information › Locations › Engine Coolant Level (Ecl) Sensor (Except 2.0 Liter Tdi) [G32]2
       • Engine - Coolant Temperature Sensor/Switch18 pages

         • Coolant Temperature Sensor/Switch (For Computer) › Component Information15 pages

           • Locations › From 08.992345678
           • Testing and Inspection › Engine Coolant Temperature (ECT) Sensor (on Radiator), Checking234567
         • Temperature Sensor (Gauge) › Component Information › Locations › Engine Coolant Temperature (ECT) Sensor (2.8 Liter) [G62]23
     • Thermostat, Engine Cooling › Component Information › Specifications2345
     • Water Pump › Component Information › Specifications2345
   • Exhaust System21 pages

     • Catalytic Converter › Component Information › Technical Service Bulletins8 pages

       • Customer Interest for Catalytic Converter: › 2607-06 › Sep › 07 › Emissions - Possible MIL ON/Cat Converter DTC's Set234
       • All Technical Service Bulletins for Catalytic Converter: › 2607-06 › Sep › 07 › Emissions - Possible MIL ON/Cat Converter DTC's Set234
     • Exhaust Manifold › Component Information › Specifications234
     • Exhaust Pipe › Component Information › Service and Repair23
     • Exhaust Pipe/Muffler Hanger › Component Information › Service and Repair2
     • Heat Shield, Exhaust › Component Information › Technical Service Bulletins › Exhaust System - Heat Shield Replacement Guidelines2
     • Muffler › Component Information › Service and Repair2
5. 05Powertrain ManagementPowertrain Management: Sections
6. 06Transmission and DrivetrainTransmission and Drivetrain: Sections
7. 07Brakes and Traction ControlBrakes and Traction Control: Sections
8. 08Starting and ChargingStarting and Charging: Sections
9. 09Power and Ground DistributionPower and Ground Distribution: Sections
10. 10Steering and SuspensionSteering and Suspension: Sections
11. 11Heating and Air ConditioningHeating and Air Conditioning: Sections
12. 12Restraint SystemsRestraint Systems: Sections
13. 13Accessories and Optional EquipmentAccessories and Optional Equipment: Sections
14. 14Body and FrameBody and Frame: Sections
15. 15Cruise ControlCruise Control: Sections
16. 16Instrument Panel, Gauges and Warning IndicatorsInstrument Panel, Gauges and Warning Indicators: Sections
17. 17Lighting and HornsLighting and Horns: Sections
18. 18Windows and GlassWindows and Glass: Sections
19. 19Wiper and Washer SystemsWiper and Washer Systems: Sections