S60 L5-2.4L VIN 64 B5244S6 (2003)
Install the crankshaft stop999 5451 ADJUSTMENT TOOL See: Tools and Equipment/999 5451 Adjustment Tool. Ensure that it bottoms out against the
engine block.
Turn the crankshaft counter-clockwise until it stops against the crankshaft stop.
Check that the marking on the crankshaft timing gear pulley corresponds with the marking on the oil pump.
Installing the cylinder head
Install a new cylinder head gasket.
Installing the cylinder head requires help from another person.
Install the cylinder head.
Ensure that no wiring or hoses are trapped between the cylinder head and cylinder block.
Use new screws. Lubricate and install all the screws.
Tighten the screws as illustrated.
Tighten, see: Tightening torque See: Specifications/Mechanical Specifications/Tightening Torque.
Installing valve lifters and camshafts
Note! When installing a new cylinder head, the valve clearance must be set. See Valve clearance See: Cylinder Head Assembly/Valve
Clearance/Adjustments/Valve Clearance.
Lubricate the valve lifter wells.
Install all the valve lifters.
Note! Make sure that the lifters end up in the same position as before.
Lubricate the camshaft bearing positions.
Install the intake camshaft. Ensure that the groove at the rear edge of the camshaft is above an imaginary center line.
Position the exhaust camshaft. Ensure that the groove at the rear edge of the camshaft is below an imaginary center line.
Applying liquid gasket
